Detailed Project Report on Corrugated Coloured Roofing Galvanised Iron Sheet

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CORRUGATED COLOURED ROOFING GALVANISED IRON SHEET

[EIRI/EDPR/3615] J.C.: 1697XL

INTRODUCTION

Galvanized Corrugated Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various construction purposes, particularly roofing and walling. The demand for corrugated iron sheet depends mainly on the performance of its end-user (i.e. the construction sector or more specifically the building construction sector). Therefore, the demand for the products under consideration is a derived demand, which depends directly on them performance of its major end – user.

COST ESTIMATION

Plant Capacity 60 MT/Day

Land & Building (7000 sq.mt.) Rs. 4.39 Cr

Plant & Machinery Rs. 5.85 Cr

Working Capital for 2 Months Rs. 19.19 Cr

Total Capital Investment Rs. 31.12 Cr

Rate of Return 35%

Break Even Point 48%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

PROPERTIES

APPLICATIONS

B.I.S. SPECIFICATION

MANUFACTURING PROCESS

(1) PROCESS OF GALVANIZING

HOT-DIP GALVANIZING

METHODS OF HOT DIP GALVANISING

(A) BATCH PROCESS

(B) CONTINUOUS PROCESS

HOT-DIP GALVANIZING ON CONTINUOUS LINES

(A) PREPARATION OF BLACK COILS

(B) CLEANING

(D) ZINC BATH MANAGEMENT AND ALLOYING REACTIONS

COATING WEIGHT [MASS] CONTROL AND MEASUREMENT

POST TREATMENTS

(A) TEMPER PASSING

(B) LEVELING

(D) INSPECTION

(E) OILING AND RECOILING

(2) COLOURING PROCESS OF G.I SHEET

COATING PROCESS

TESTS CONDUCTED FOR QUALITY CHECK OF THE COATED STEEL

(3) CORRUGATION PROCESS OF G.I COLOURING SHEET

PROCESS FLOW CHART

QUALITY CONTROL

VARIOUS QUALITY CONTROL TEST INCLUDE

PLANT DESCRIPTION

1. CONTINIOUS GALVANISING LINE

GALVANIZING BASICS

ZINC

WHY ZINC IS ONLY USED:

SALIENT FEATURES

LINE DIAGRAM OF CGL

COMPONENTS OF LINE:-

DEGREASING SECTION

FURNACE SECTION

PRE HEAT FURNACE:-

RADIANT TUBE FURNACE (RTF):-

SOAKING ZONE:-

JET COOLING:-

ZINC POT:-

COOLING TOWER

Q-TANK

(2) COLOUR COATING LINE

COMPONENTS:-

MARKET OVERVIEW

FEW INDIAN MAJOR PLAYERS ARE AS UNDER

INDIAN GALVANIZED STEEL INDUSTRY

APPLICATIONS OF GALVANIZED STEEL PRODUCTS

SECTOR CONSUMPTION PATTERN

APPLICATIONS OF METAL ROOFS

PROBLEMS WITH METAL ROOFS

LOW ACCEPTANCE

LIMITED COLOUR PALETTE

COST

UNWILLINGNESS TO TAKE ONUS OF QUALITY/SAFETY

OUTLOOK

METAL ROOFS AND ITS INSTALLATION

MATERIAL FOR METAL ROOFING

CHOOSE YOUR METAL ROOFING

ADVANTAGES OF A METAL ROOF

INSTALLING A METAL ROOFS

B. PROCESS IN INSTALLING A METAL ROOF

CHALLENGES OF INSTALLING METAL ROOFING

ROOFING MARKET

GLOBAL ROOFING MARKET: SNAPSHOT

RISING DEMAND FOR ECO-FRIENDLY ROOFING COULD SHAPE ROOFING MARKET

ASIA PACIFIC LIKELY TO SUSTAIN STRONG POSITION IN GLOBAL ROOFING MARKET

INDUSTRY INSIGHTS

HOUSEHOLD SIZE

RESIDENTIAL DENSITY

INCOME DISTRIBUTION

HOUSING CONDITION AND OBSOLESCENCE FACTOR

HOUSEHOLDS PER ROOM AND CONGESTION FACTOR

SLUMS

HOUSING SHORTAGE AND NEED

PROPOSED HOUSING POLICY

PRIVATE SECTOR PARTICIPATION

ROLE OF GOVERNMENTAL

HOUSES OF DIFFERENT INCOME CATEGORIES

GROUP HOUSING SCHEMES

URBAN VILLAGES

CONCEPT OF CITY WITHOUT SLUMS

URBAN RENEWAL

AREA FOR RENEWAL

GUIDELINES FOR URBAN RENEWAL1

HOUSING & SLUMS

HOUSING

SLUM POPULATION

BASIC SERVICES FOR URBAN POOR (BSUP) PROGRAM IN JAMMU

ISSUES

MIGRATION

FUTURE HOUSING DEMAND

PROPOSED HOUSING POLICY

HOUSING FOR URBAN POOR:

DETAILED EXPORT DATA OF ROOFING SHEET

ROOFING INDUSTRY STATISTICS AND TRENDS

CURRENT MARKET

MAJORITY OF CONTRACTORS ARE CENTERED IN THE FOLLOWING STATES:

INDUSTRY LEADERS

HIGH PERFORMANCE PVC SINGLE PLY ROOFING

INDUSTRY MATERIALS

ROOFING INDUSTRY COMPLAINT TRENDS

THE MOST POPULAR DOCUMENT REASONS FOR COMPLAINTS ARE:

PROCESS FLOW CHART FOR CONTINIOUS COIL GALVANISING LINE

PROCESS FLOW CHART FOR COLOUR COATING LINE

PROCESS FLOW CHART FOR CORRUGATION LINE

PLANT LAYOUT

MANUFACTURERS/SUPPLIERS OF ROOFING SHEET

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF M.S STRIP COILS

SUPPLIERS OF ZINC INGOT

SUPPLIERS OF CASTIC SODA

SUPPLIERS OF HYDROCLORIC ACID

SUPPLIERS OF DEGREASING CHEMICAL

SUPPLIERS OF COATING POWDER

SUPPLIERS OF PAINTS

SUPPLIERS OF PLANT AND MACHINERIES

INDIAN SUPPLIERS OF CONTINIOUS GALVANISING LINE

FOREIGN SUPPLIERS OF CONTINIOUS GALVANISING LINE

INDIAN SUPPLIERS OF COLOUR COATING LINE

FOREIGN SUPPLIERS OF COLOUR COATING LINE

INDIAN SUPPLIERS METAL CORRUGATED ROOFING SHEET LINE

FOREIGN SUPPLIERS OF METAL SHEET CORRUGATION LINE

SUPPLIERS OF EOT CRANE

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)

LIST OF PLANT & MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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