Detailed Project Report on Corrugated Polycarbonate Sheet

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CORRUGATED POLYCARBONATE SHEET

[EIRI/EDPR/1100] J.C.9744

INTRODUCTION

Corrugated Poly Carbonate is a high-performance plastic with good impact strength. In addition to ductility (impact strength) general purpose poly carbonate has high transparency (upto 88% tranmittance of visible light), wide temparature limits (high impact resistance below 600C and a UL thermal endurance rating of 1150C with impact).

Corrugated Poly Carbonate has low water absorption good stain resistance a wide range of colourability and low combustibility. It is nontoxic and does not form harful gases during incineration.

The weak area for Poly Carbonate is its relatively limited range of chemical resistance, which necessities careful appraisal of application involving contact with organic solvents some detergent strong alkali certain fats, oils and greases.

General purpose grade are also available in F.D.A. sanctioned natural, tints and some opaque colour. For improved outdoor performance the transparent type are available as UV-stabilized grades. Release agents are added by the resin suppliers with combination of additives also available. E.G. release type with UV stabilizer.

COST ESTIMATION

Plant Capacity                                         3 Ton/Day
Land & Building (Area 2000 sq.mt.)   Rs. 2.60 Cr.
Plant & Machinery                                  Rs. 1.21 Cr.
W.C. for 2 Months                                   Rs. 3.50 Cr.
Total Capital Investment                       Rs. 7.65 Cr.
Rate of Return                                        31%
Break Even Point                                   44%

CONTENTS

INTRODUCTION

PROPERTIES OF CORRUGATED POLY CARBONATE

PROPERTIPES OF CORRUGATED POLY CARBONATES

PROPERTIES OF HIGH PERFORMANCE THERMOPLASTICS UNREINFORCED RESINS

AGEING AND CHEMICAL RESISTANCE

REFRACTIVE INDEX AND LIGHT TRANSMITTANCE

USES AND APPLICATION

B.I.S. SPECIFICATION

MARKET SURVEY

PLASTICS

CONVERTING INDUSTRY

MACHINERY

GLOBAL SCENARIO

GLOBAL PER CAPITA CONSUMPTION OF PLASTICS IS (IN KGS)

INDIAN PLASTICS INDUSTRIES – PERSPECTIVE

TABLE 1- CURRENT INDIAN PETROCHEMICALS CAPACITIES (IN KT)

TYPICAL POLYMER CONSUMPTION PATTERN OF DIFFERENT POLYMERS

CLASSIFICATION OF PLASTIC PRODUCTS BY TYPE OF PROCESS USED

THE POLYMER CONSUMPTION IN INDIA ACCORDING TO VARIOUS PROCESSES IS PROVIDED AS FOLLOWS:

STATISTICS OF PLASTICS INDUSTRIES IN INDIA: CURRENT STATUS

PRESENT MANUFACTURE OF CORRUGATED POLY CARBONATE SHEET

OUT LINE OF THE PROCESS

MANUFACTURIPNG PROCESS DETAILS

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF CORRUGATED POLY CARBONATE SHEET

PROCESS

DETAILS OF EXTRUSION PROCESS

EXTRUDER CONSTRUCTION

SCREW

BASICALLY AN EXTRUDER SCREW HAS THREE DIFFERENT ZONES:

A). FEED ZONE:

B). COMPRESSION ZONE:

C). MATERING ZONE:

EXTRUDER BARREL

DRIVES

EXTRUDER CONTROLS

OTHER COMMERCIAL METHODS

CORRUGATED SHEET ASSEMBLY

METHOD FOR CORRUGATING SHEET MATERIAL

METHOD OF FORMING POLYCARBONATE SHEETING

CORRUGATING APPARATUS

CORRUGATED MICROFIBER WEBS

FACE MASKS

THERMAL INSULATION

CORRUGATING APPARATUS

EXAMPLES

NONWOVEN WEB OF POLYMERIC MICROFIBER

SHAPE RETAINING MEANS

WEB CORRUGATION

PRESSURE DROP AND PARTICLE PENETRATION TESTING

EXAMPLES 1-3 AND COMPARATIVE EXAMPLES C-1 TO C-3

SERVICE LIFE TESTING

WEB THICKNESS TESTING AND SOLIDITY DETERMINATION

COMPARATIVE EXAMPLES C-4 TO C-8

COMPARATIVE EXAMPLES C-9 THROUGH C-16

EXAMPLE 4

EXAMPLES 5-17

POLYCARBONATE SHEET WITH IMPROVED FIRE RETARDANT PERFORMANCE

EXAMPLE 1

EXAMPLE 2

EXAMPLE 3

EXAMPLE 4

EXAMPLE 5

EXAMPLE 6

ADDRESS OF RAW MATERIAL SUPPLIERS

POLYCARBONATE RESIN

TRANSPARENT DYES

ADDRESSES OF PLANT & M/C SUPPLEIRS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

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Detailed Project Report (DPR) gives you access to decisive data such as:

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Factors limiting market growth
Current market trends
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Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
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