Detailed Project Report on di calcium phosphate (animal feed grade) from hydrochloric acid route

               
DI CALCIUM PHOSPHATE
(ANIMAL FEED GRADE) FROM HYDROCHLORIC ACID ROUTE
[CODE NO.1868]


         Rock phosphate is the source from which dicalcium phosphate can be  manufactured. It finds applicability as a fertilizer and animal feed. The  phosphours  pentoxide content ranges around  41-42% in the dihydrate form. The trade mark for a dentrifice grade dicalcium phosphate dihydrate is captioned as "Dicalcium phosphate victor". It is CaHPO4.2H2O plus additive. FCC grade, Which is used as polishing agent in dentrifices.

        In the shallow, medium and deep-black soils  having  the carbonate  content from 3 to 6%, the available phosphorous was highest at 60 days when superphosphate was applied, whereas in the alluvial soil containing 1% carbonate, the highest available phosphorous  was observed at 60 days when the fertilizer  applied was dicalcium phosphate.

        Dicalcium phosphate proved as effective as superphosphate on alluvial, coastal alluvial, red and laterite soils, but was inferior on medium-black and deltaic saline soils.


COST ESTIMATION

Plant Capacity                                   20.00 MT/day
Land & Building (32000 Sq.Mtr)      Rs. 10.80 Cr
Plant & Machinery                              Rs  11.18 Cr     
W.C. for 3 Months                                Rs. 3.79 Cr
Total Capital Investment                    Rs  26.37 Cr          
Rate of Return                                    15%  
Break Even Point                                  67%

•    INTRODUCTION    
•    B.I.S. SPECIFICATION    
•    USES    
•    MARKET SURVEY    
•    MANUFACTURERS/SUPPLIERS OF FLOOR SPRING    
•    MANUFACTURING PROCESS    
•    PROCESS FLOW CHART    
•    FACTORY DETAILS    
•    QUALITY CONTROL    
•    SPEFICATION OF FLOOR SPRING    
•    FITTING INSTRUCTIONS    
•    PLANT LAYOUT    
•    SUPPLIERS OF PLANT AND MACHINERY    
•    SUPPLIERS OF RAW MATERIASLS    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET