Detailed Project Report on Domestic reverse osmosis filter’s cartridges and housing manufacturing unit (pp melt blown filter cartridge, carbon block filter cartridge, gac filter cartridge, pp string wound filter cartridge, tfc spiral wound membrane and ca
- More than 40 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
- 24/5 Research Support
Get your quesries resolved from an industry expert. Ask your queries before report or book purchase. - Custom Research Service
Speak to the our consultant to design an exclusive study to serve your research needs. - Quality Assurance
All reports are prepared by highly qualified consultants & verified by a panel of experts. - Information Security
Your personal & confidential information is safe & secure.
DOMESTIC REVERSE OSMOSIS FILTER’S CARTRIDGES AND HOUSING MANUFACTURING UNIT (PP MELT BLOWN FILTER CARTRIDGE, CARBON BLOCK FILTER CARTRIDGE, GAC FILTER CARTRIDGE, PP STRING WOUND FILTER CARTRIDGE, TFC SPIRAL WOUND MEMBRANE AND CARTRIDGE HOUSING)
[CODE NO. 3432]
Reverse Osmosis is a process in which dissolved inorganic solids (such as salts) are removed from a solution (such as water). This is accomplished by household water pressure pushing the tap water through a semipermeable membrane
Reverse Osmosis is a technology that is used to remove a large majority of contaminants from water by pushing the water under pressure through a semi-permeable membrane
To understand the purpose and process of Reverse Osmosis you must first understand the naturally occurring process of Osmosis.
Osmosis is a naturally occurring phenomenon and one of the most important processes in nature. It is a process where a weaker saline solution will tend to migrate to a strong saline solution. Examples of osmosis are when plant roots absorb water from the soil and our kidneys absorb water from our blood.
Below is a diagram which shows how osmosis works. A solution that is less concentrated will have a natural tendency to migrate to a solution with a higher concentration. For example, if you had a container full of water with a low salt concentration and another container full of water with a high salt concentration and they were separated by a semi-permeable membrane, then the water with the lower salt concentration would begin to migrate towards the water container with the higher salt concentration.
A few impurities found in tap water that can be removed with Reverse Osmosis filtration technology:
• Fluoride
• Lead
• Chlorine & Chlormamine
• Pesticides
• Detergents & more
• Nitrates & Sulfates
In Ihis Water pressure is used to force water molecules through a very fine membrane leaving the contaminants behind. Purified water is collected from the "clean" or “permeate” side of the membrane, and water containing the concentrated contaminants is flushed down the drain from the "contaminated" or “concentrate” side. The average RO system is a unit consisting of a sediment/chlorine pre filter, the reverse-osmosis membrane, a storage tank, and an activated-carbon post filter.
Reverse osmosis removes salt and most other inorganic material present in the water, and for that reason, RO lends itself to use in places where the drinking water is brackish (salty), contains nitrates or other dissolved minerals which are difficult to remove by other methods.
COST ESTIMATION
Plant Capacity : 26100.00 Nos/day
land & Building (4047 Sq.mt) : Rs. 2.28 Cr
Plant & Machinery : Rs. 2.79 Cr
Working Capital for 2 Months : Rs. 63.89 Cr
Total Capital Investment : Rs. 69.32 Cr
Rate of Return : 44%
Break Even Point : 26%
INTRODUCTION
STAGES OF FILTRATION
TYPES OF FILTER USED IN REVERSE OSMOSIS PROCESS
(1) SEDIMENT FILTER (MELT BLOWN FILTER CARTRIDGE)
SIZES
MATERIALS OF CONSTRUCTION
APPLICATIONS
(2) ACTIVATED CARBON FILTER
WHAT IS ACTIVATED CARBON, HOW ACTIVATED CARBON IS MADE.
CLASSIFICATION OF ACTIVATED CARBON
TYPES OF ACTIVATED CARBON FILTER
(A) GRANULAR ACTIVATED CARBON
ADVANTAGES
DISADVANTAGES
THERE ARE TWO TYPES OF GAC FILTER SYSTEMS:
1. WHOLE-HOUSE FILTERS OR POINT OF ENTRY:
2. POINT OF USE FILTERS:
(B) CARBON BLOCK FILTER
ADVANTAGES
(3) THIN FILM COMPOSITE MEMBRANE FILTER (RO FILTER)
SPIRAL WOUND MODULE
CONSTRUCTION
HOW IT WORKS
DISADVANTAGES
ADVANTAGES
(4) PP STRING WOUND CRTRIDGE FILTER
MATERIALS OF CONSTRUCTION
SPECIFICATION:
APPLICATIONS
(5) FILTER HOUSING
USES AND APPLICATION
DRINKING WATER PRODUCTION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PRODUCTION PROCESS
(A) FOR MELT BLOWN FILTER
(B) GAC CARBON FILTER
(C) FOR CARBON BLOCK FILTER
OPERATION PROCEDURES:
(D) FOR THIN FILM COMPOSITE MEMBRANE ELEMENT
RAW MATERIALS:
MANUFACTURING PROCESS
THERE ARE THE MAIN THREE STEPS FOR MAKING TFC MEMBRANE
THE TECHNOLOGY FOR PREPARATION OF COMPOSITE POLYAMIDE
REVERSE OSMOSIS (RO) MEMBRANE INVOLVES VARIOUS STEPS:
(1) PREPARATION OF CASTING SOLUTION (PSF SOL)
(2) PHASE INVERSION METHOD FOR PREPARATION SUPPORTING
MEMBRANE (LAYER) (CASTING PROCESS)
IMMERSION PRECIPITATION
FACTORS AFFECTING MEMBRANE STRUCTURE
(A) ADDITION OF SOLVENT TO THE COAGULATION BATH
(B) POLYMER CONCENTRATION
(C) ADDITION OF NON-SOLVENT TO THE CASTING SOLUTION
(D) EVAPORATION TIME
(E) PORE-FORMING ADDITIVES
MEMBRANE POST-TREATMENT
(A) ANNEALING
(B) CROSSLINKING
(C) DRYING BY SOLVENT EXCHANGE
(3) PREPARATION OF POLYAMIDE ACTIVE LAYER (COATING PROCESS)
ON SUPPORT LAYER COATING PROCESS
(A) DIP COATING
(B) INTERFACIAL POLYMERISATION
STEPS INVOLVED IN INTERFACIAL POLYMERIZATION
(4) ASSEMBLING PROCESS OF SPIRAL WOUND MEMBRANE CARTRIDGE
MARKET SURVEY
PRIVATE SECTOR EFFORTS IN PROVIDING CLEAN DRINKING WATER
WATER PURIFIERS MARKET
BUSINESS MODEL TO MARKET DRINKING WATER: SARVAJAL
INDIA WATER PURIFIER MARKET
INDIA WATER PURIFIER MARKET
GOVERNMENT INITIATIVES PUSH CONSUMERS TO INSTALL WATER
PURIFIERS
RO WATER PURIFIERS WIN DOMINANT SHARE IN OVERALL MARKET
HOUSEHOLD CONSUMERS TO SHOW INTEREST IN WATER PURIFIERS
DURING FORECAST PERIOD
WATER PURIFIER MARKET OVERVIEW:
SEGMENT REVIEW:
TOP FACTORS IMPACTING WORLD WATER PURIFIER MARKET
NEW PRODUCT DEVELOPMENT
DETERIORATING QUALITY OF WATER
RISING DEMAND FROM DEVELOPING ECONOMIES
MARKETING AND POSITIONING STRATEGIES
INCREASING NUMBER OF UNORGANIZED PLAYERS
INCREASING DEMAND OF SUBSTITUTES
KENT RO EXPECTS 22% OF GROWTH IN REVENUE IN 2018
BRIEF US ABOUT NEW DEVELOPMENTS AND THE EXPANSION PLANS
OF KENT RO?
NEW DEVELOPMENTS
EXPANSION PLANS
HOW MUCH PROFITABLE IS YOUR OTHER PRODUCTS APART FROM
WATER PURIFIER?
BRIEF US ABOUT YOUR MARKETING STRATEGIES.
HOW DO YOU PLAN TO COMPETE WITH OTHER BRANDS?
BRIEF US ABOUT YOUR REVENUE FORECAST AND IN NUMBERS WHAT
IS YOUR EXPECTATION FOR THE COMING YEAR?
EUREKA FORBES OVERTAKES KENT IN RO WATER PURIFIER MARKET
IN INDIA
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF PP MELT BLOWN CARTRIDGE
MANUFACTURERS/SUPPLIERS OF STRING WOUND CARTRIDGE
MANUFACTURERS/SUPPLIERS OF CTO CARBON BLOCK AND GAC FILTER
SUPPLIERS OF TFC RO MEMBRANE
SUPPLIERS OF DOMASTIC RO FILTER HOUSING
SUPPLIERS OF RAW MATERIALS
POLY PROPYLINE GRANULES
SUPPLIERS OF ACTIVATED CARBON POWDER
SUPPLIERS OF ACTIVATED CARBON GRANULE
SUPPLIERS OF POLY ETHER SULPHONE
SUPPLIERS OF N-METHYL PYRROLIDONE
SUPPLIERS OF NON-WOVEN POLYSTER FABRIC
SUPPLIERS OF MPD
SUPPLIERS OF TRI METHYL CLORIDE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF DOMASTIC TFC RO MEMBRANE MAKING MACHINE
SUPPLIERS OF POLY SULPHONE CASTING AND COATING MACHINE
SUPPLIERS OF MEMBRANE LAB TEST EQUIPMENT
SUPPLIERS OF PP MELT BLOWN, PP STRING WOUND AND CARBON
CTO AND GAC CARTRIDGE MAKING MACHINE
INJECTION MOLDING MACHINE
SUPPLIERS OF SPIRAL WOUND MEMBRANE ASSEMBLING PLANT
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
How to Make Project Report?
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
Detailed Project Report (DPR) gives you access to decisive data such as:
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
Overview of key market forces propelling and restraining market growth:
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
Need Customized Project Report?
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team
About Engineers India Research Institute:
Our Approach
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
- We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report
Why buy EIRI reports?
- Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and most recent business sector patterns in the business
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
- Report gives investigation and top to bottom money related correlation of real players/competitors
- The report gives gauges of key parameters which foresees the business execution