Detailed Project Report on dry mortar mix (cap:100 tons/hour)

DRY MORTAR MIX
(Cap: 100 Tons/Hours)

 [CODE NO.1909]


Dry Mortar Mix is gaining eminence in modern times owing to its versatile superiority in regard to characteristics over the conventional in-situ mortars viz. better performance easy to uses easy to set and the quality of leaving no crakes and voiles. Besides it has preferably better and wider field of application as patching & repairing materials for plasting purposes and other construction works viz. internal/external plastering masonry work etc.  It is a very good substitute for  conventional  in-situ mortars.

    Various  types  of  Ready mix  dry  mortar  comprise internal plaster  mortar,  external plaster mortar masonry  mortar,  quick setting  mortar high strength mortar repair mortar  self  leaving flooring mortar pre-mix RCC mortar etc.

    One specific advantage regarding manufacture of these ready mix dry mortar is that they can be manufactured in a single unit by variation in composition  proportions  as  per   different formulations.

    Ready mix dry mortar is particularly useful on congested siles or in road construction where little space for the  mixing plant and for extensive aggregate stockpile is available but  the greatest single advantage of ready mix dry mortar is that it may be made under better conditions of control than are  normally possible on any large construction sites.

MORTARS

    These consist of finely ground refractory grain and plasticizers that can be  thinly spread on brick during construction.

    For air - setting mortars sodium silicates or phosphates provide strength at  room temperature. Heat setting mortars contain no additives and develop strength only when a ceramic bond is formed at high temperatures.


COST ESTIMATION

Plant Capacity                                   1600.00 MT/day
Land & Building (7 Acres)               Rs. 13.30  Cr  
Plant & Machinery                            Rs. 21.00 Cr     
W.C. for 2 Months                             Rs. 35.25 Cr
Total Capital Investment                Rs. 70.07 Cr          
Rate of Return                                 26%  
Break Even Point                            47%


INTRODUCTION                                            
USES AND APPLICATION                                        
PROPERTIES AND CHARACTERISTICS                                
B.I.S. SPECIFICATION                                        
RAW MATERIALS FOR DRY MIX MORTAR                            
PRODUCTION AND TYPES OF DRY MIX MORTAR                        
MARKET SURVEY (INDIAN)                                    
MARKET POTENTIAL OF DRY MIX MORTOR    IN MAHARASHTRA            
PRESENT MANUFACTURERS/SUPPLIERS OF DRY MIX MORTAR                
RAW MATERIALS AND COMPOSITION     OF DRY MIX MORTAR                
TECHNICAL DETAILS OF MORTAR MIX                            
FORMULATIONS                                            
FORMULATION OF DRY MIX MORTAR (TILE ADHESIVE)                    
PROCESS OF MANUFACTURE OF READY DRY MIX MORTAR                
PROCESS IN DETAILS AND EXPERIMENTAL WORK FOR
PROPERTY SPECIFICATION                                    
PROCESS FLOW DIAGRAM                                    
DRY MIX MORTOR TECHNOLOGY AND ITS ADVANTAGES                
MANUFACTURING OF VARIOUS TYPES OF READY MIX DRY
MORTARS IN THE SAME PLANT                                    
INGREDIENT USED FOR THE MANUFACTURE OF READY MIX DRY MORTARS    
COST ANALYSIS OF VARIOUS TYPES OF MORTORS AND    COMPARISON WITH CONVENTIONAL IN-SITU MORTARS                                
ADVANTAGES OF READY MIX DRY MORTARS OVER THE CONVENTIONAL IN-SITU MORTAR                                              
CONCEPT OF READY MIX MORTAR AS A SUBSTITUTE FOR TH CONVENTIONAL IN-SITU (MADE AT SITE) MORTAR                                
MARKETING/ADVERTISING REQUIRED FOR THIS    KIND OF BUSINESS        
POSSIBILITY/VIABILITY TO SET UP THE PLANT AT A  DISTANCE OF 500 TO 1000 KMS FROM THE MARKET BEING TARGETED                        
MARKETING OF THIS PRODUCT READY MIX DRY MORTAR VIS A VIS RETAIL & BULK (MASS CONSTRUCTION)                                       
GENERAL PUBLIC PERCEPTION OF PRODUCT IN INDIA                    
PLANT LAYOUT                                            
RAW MATERIALS CALCULATIONS                                
SUPPLIERS OF PLANT & MACHINERIES (INDIAN)                        
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)                        
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)                        
SUPPLIERS OF RAW MATERIALS                                

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET