Detailed Project Report on ena plant based on sorghum

 ENA PLANT BASED ON SORGHUM
[CODE NO. 2099]  

Neutral spirit is ethanol, which will only have the characteristic taste and odour of ethanol. It is manufactured from molasses, grains and other carbohydrate raw materials.

In order to classy the different types of neutral spirit according to the raw materials used for the manufacture, the value of the raw material should be prefixed as follows.

Molasses Neutral Spirit

Neutral spirit made from molasses will be called molasses neutral spirit.

Grain Neutral Spirit,

Neutral spirit made from grain or malt will be named as grain neutral spirit.

Similarly prefix will be used according to raw material used for manufacture.

Pure Ethyl Alcohol C2 H2O also known as absolute alcohol is a colorless mobile inflammable liquid. The term alcohol was first applied to the spirits of wine ethyl alcohol and now it refers to a series of substances with similar characteristics ethyl alcohol is the active constituent of all intoxicating liquors obtained by the fermentation of starchy materials. It is present in the a days prepared in immense quantities chiefly by fermentation and finds numerous industrial uses, and is also being used as a motor fuel.

Starch bearing materials potatoes, rice wheat maize sorghum etc. form another important source of alcohol potatoes were extensively used for the manufacture of alcohol in Germany before the War 1st. Alcohol produced from grains costs more than that produced from molasses and grains are chiefly used for the production of potable liquors. Alcohol possesses excellent solvent properties, and it is used for the extraction of several drugs and for the manufacture of tinctures and others medicinal preparation. It is also employed for the extraction of essential oils, and for the preparation of perfumes, essences and flavours.

 For a developing country like India, where the basic organic chemical Industry had to take a start from the available source, ethyl alcohol has been found to be a suitable raw material for a variety  of  products. So it was in the fitness of things that India started some of the major thermoplastics and chemical intermediates from alcohol.

COST ESTIMATION

Plant Capacity                                                40.00 KL/day
Land & Building (48000 Sq.Mtr)                  Rs.28.50    Cr
Plant & Machinery                                         Rs. 30.00    Cr
W.C. for 1 Month                                            Rs. 5.53      Cr
Total Capital Investment                             Rs.  65.23  Cr
Rate of Return                                              14%
Break Even Point                                         12%


INTRODUCTION    
ADVANTAGE OF SORGHUM FOR ALCOHOL PRODUCTION    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION    
PROPERTIES    
MARKET SURVEY    
QUALITY OF ALCOHOL    
OVERVIEW OF INDIAN SPIRITS MARKET    
SCENARIO OF SORGHUM IN INDIA    
PRESENT MANUFACTURERS OF ENA    
MANUFACTURING PROCESS OF ENA FROM SORGHUM    
PRODUCTION OF EXTRA NEUTRAL ALCOHOL    
TECHNICALITIES IN ENA PLANT    
PROCESS FLOW DIAGRAM    
PROCESS IN DETAILS    
PROCESSING DETAILS OF ETHANOL FROM GRAIN    
PACKAGING AND MARKING OF ENA    
HANDLING AND STORAGE OF EXTRA NEUTRAL ALCOHOL    
TESTING METHOD FOR ENA
MATERIAL SAFETY DATA SHEET FOR EXTRA NEUTRAL ALCOHOL    
FIELD SPROUTED DAMAGED SORGHUM GRAINS
   FOR SUSTAINABLE FUEL ENERGY PRODUCTION    
SUPPLIERS OF RAW MATERIALS    
COMPLETE PLANT SUPPLIERS
ADDRESSES OF TECHNOLOGY & TURNKEY PLANT SUPPLIERS    
SUPPLIERS OF PLANT AND MACHINERIES    

APPENDIX – A :

 1.             COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET