Detailed Project Report on Gutka Manufacturing Plant

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GUTKA MANUFACTURING PLANT

[EIRI/EDPR/1416] J.C.: 190

INTRODUCTION

Gutka is now-a-days a very common mouth freshener. Generally it is taken by the people of all age groups. Increasing liking of people for Gutka has made its common use.

Gutka is the refined tobacco with cathaeu, chuna, flavouring agents and perfumery compounds etc. It refreshes the mouth and gives the feeling of cold in throat when taken in small amount. Gutka is chewed either with pan or directly without any other thing. Tobacco of various grades, specified by different numbers, constitutes different proportions. The higher the grade of gutkha the higher it will contain tobacco content.

NICOTIANA TOBACCOUM

No variety is grown to any appreciable extent. Slowly for chewing or snuff and generally the same variety is consumed in a number of forms. Thus the mona Kappal Coisikappal, Vattakappal, and Yerumaikappal varieties grown in the districts of Madurai, Trichi rappali and Coimbatore in the Madras State, the desi variety grown in Bihar and used in Hookah, the desi tobacco of Assam and UP and the Jati of W. Bengal are also used in chewing. The kali chopped and judi tobacco of Gujarat area are also largely used for chewing snuff, COLOUR plays a less important part, but for snuff and dark coloured leaf is elected presumably as an indication of strength.

Therefore, however certain varieties which are used for chewing and snuff. e.g. Punchkkad tobacco grown in South Kanara District of Mysore. The leaf if it is brown in colour, medium texture about 23 to 30 % long and about 6" broad.

COST ESTIMATION

Plant Capacity 200 Kg./Day

Land & Building (350 sq.mt.) Rs. 30.25 Lac

Plant & Machinery Rs. 6.15 Lac

Working Capital for 2 Months Rs. 25.71 Lac

Total Capital Investment Rs. 64.97 Lac

Rate of Return 21%

Break Even Point 64%

CONTENTS

INTRODUCTION

TYPE OF CHEWING TOBACCO

PRODUCT USE

BIS SPECIFICATIONS

RAW MATERIALS

MARKET SURVEY

MARKET POSITION WITH DEMAND

MANUFACTURERS AND EXPORTERS OF GUTKA

MANUFACTURING PROCESS OF GUTKA

FORMULATION FOR GUTKA

FLOW SHEET FOR GUTKA

LOW TOBACCO GUTKA FORMULATION

GUTKA

HERBAL GUTKA

MANUFACTURING PROCESS

GUTKA-THE CHEWING PRODUCT

GUTKA COMPRISING NUT PIECES

MANUFACTURING PROCESS WITH FORMULATIONS

SUPPLIERS OF RAW MATERIALS

PLANT AND MACHINERY SUPPLIERS

TABACCO GRADING (COMERCIAL) RULES

THE ARECANUTS (GRADING AND MARKING) RULES

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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