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    Detailed Project Report on lamination & coating on paper

    Detailed Project Report on lamination & coating on paper
    Detailed Project Report on lamination & coating on paper
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          LAMINATION AND COATING ON PAPER
                         [CODE NO.6972]


                                 
           Laminated/Coated  paper  was  first  developed  commercially
      owing to demand for better printing results.

           It  has  been  used  for  many  years  and  is  being   used
      satisfactorily in certain grades of paper.

           Under  coated paper comes art paper. The other varieties  of
      coated  paper  which the mill can produce without  incurring  any
      additional investment are chrom paper, art, card etc. These types
      of  papers can be either coloured or white. The base material  is
      generally  white paper. The base material is coated with  certain
      chemicals   and   plastic   resin   mix   to   impart    certain.
      Characteristics  desired by the various end-users. Art  paper  is
      coated on both sides, making it possible to print it either side.
      whereas  chromo paper is coated on one side only. Both  of  these
      papers fall under the category of friction glazed paper.

           The materials obtained from the union of paper and synthetic
      resins  have been produced commercially for a long time but  they
      received special emphasis during and immediately after world  war
      II.  These familiar products include resin coated  and  saturated
      papers both functional and decorative, for packing and decorative
      uses  and  the resin saturated papers which are  later  converted
      into  and utilized as synthetic leathers. In these  applications,
      the  resin constitutes a large percentage of the  finished  sheet
      and  the  over  all properties more or  less  approach  those  of
      resious  component.  Another type of paper resin  combination  is
      produced  for enhancing or altering some fundamental property  of
      the  sheet  itself  in such a manner that  the  finished  product
      retains  the general characteristics of the paper from  which  it
      was produced. Examples of such products are the wet strength  and
      scuff resistant papers treated printed and blue print papers  and
      some grease proof papers.

           There  are  two  major  types  of  paper  resin  combination
      products.  In  the fist type the resin is  distributed  uniformly
      through  the  sheet and each individual fiber  is  coated  and/or
      impregnated  with  the resin. The resin may be in the form  of  a
      latex   dispersion   as  discrete  particles.  The   treated   or
      impregnated  papers  belong  to  this  class.  The  second  class
      contains  the  coated or surface treated sheets  with  the  resin
      distributed  in  a layer on one or both of the  surfaces  of  the
      sheet.  Laminated  paper also fall in the  class.  Lamination  of
      paperware  is done with thermosetting resins.  The  thermosetting
      resins are transformed by heat into an infusible solids and  this
      reaction can be accelerated by the use of certain catalysts.

      COST ESTIMATION

      Plant Capacity                                    1.00 MT/day                           
      Land & Building (Rented)                Rented   
      Plant & Machinery                              Rs. 7.55  Lacs    
      W.C. for 1 Month                                  Rs. 14.35 Lacs
      Total Capital Investment                   Rs. 24.70 Lacs          
      Rate of Return                                    71%  
      Break Even Point                                53%

      1.   INTRODUCTION                                   
      2.   USES AND APPLICATIONS                          
      3.   PROPERTIES & CHARACTERISTICS OF COATED PAPER   
      4.   FORMULATION FOR FRICTION GLAZED PAPERS & BOARDS
      5.   B. I. S. SPECIFICATIONS                        
      6.   MARKET POTENTIAL                               
      7.   PRESENT MANUFACTURERS OF COATED &
           LAMINATED PAPER & BOARD                        
      8.   FORMULATIONS FOR COATING OR LAMINATING PAPER   
      9.   VARIOUS RAW MATERIALS USED IN FORMULATIONS     
      10.  PREPARATION OF COATING FORMULATION             
      11.  PROCESS OF LAMINATION & COATING ON PAPER       
      12.  PROCESS FLOW DIAGRAM                           
      13.  SUPPLIERS OF PLANT & MACHINERY                 
      14.  SUPPLIERS OF RAW MATERIALS                     
      15.  RAW MATERIAL CALCULATIONS                      

      APPENDIX – A :

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET                              
       

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