Detailed Project Report on Lamitube Manufacturing

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How to Start Business

LAMITUBE MANUFACTURING

[EIRI/EDPR/1585] J.C.383

INTRODUCTION

Laminated Tubes

Laminated tubes are used for packaging across the globe in varied sectors such as oral care, food, cosmetics, pharma and industrial applications. The oral care industry in itself contributes to almost 70% of the total production of laminated tubes. These tubes are increasingly being used in the cosmetics sector for their cost-effectiveness

Lamitubes ABL: Aluminum Barrier Laminates

The multilayer tubes (lamitube) made from laminates with aluminium foil barrier combine the excellent barrier advantages of traditional metal tubes & the attractive visual and tactile feel of the plastic tubes.

These tubes are made from the laminates, the structure of the laminate is described on the left image. The ABL tubes give good “collapsible” effect (shown in the picture below) which is desirable where precise dispensing of the product is required. Today, ABL laminate tubes are not only used for toothpaste applications, but also increasingly for cosmetics, food, pharmaceutical and household and industrial applications.

Technology ensures consistent Aluminum Foil overlap and good polyflow at the seam Key Features and Advantages

VERSATILE: The lamitube can be used for a variety of applications like packaging of toothpastes, pharmaceutical ointments, cosmetic creams, food preparations, industrial and household products, and so on.

In-process moulding and fusing of shoulder with lamitube body: This is possible due to compression moulding technology which we offer and it is aesthetically more appealing, besides virtually eliminating the chance of shoulder/laminate leakage.

PRINTING BENEFITS: The lamitubes can be printed up to 6 colours as per the customer’s design.

Excellent Flavour Retention: The lamitube body and the shoulder provides excellent barrier properties against permeation of gases like oxygen,and also the flavour of the product is retained inside the pack for the shelf life of the product. Also, the packaged product does not attract strong odours from outside environment.

Excellent Aroma Barrier: The film features excellent aroma barrier properties hence the flavour of the product is retained inside the pack. Also the packed product does not attracts flavours from outside.

High Flexibility without Flex crack.

COST ESTIMATION

Plant Capacity 20 MT/Day

Land & Building (3000 sq.mt.) Rs. 4.18 Cr

Plant & Machinery Rs. 11.00 Cr

Working Capital for 3 Months Rs. 19.82 Cr

Total Capital Investment Rs. 35.67 Cr

Rate of Return 27%

Break Even Point 49%

CONTENTS

INTRODUCTION

LAMINATED TUBES

TYPES OF MULTILAYERD PRODUCTS

BIS SPECIFICATION

ADVANTAGES AND USES OF LAMINATED TUBES

USES AND APPLICATION OF BLOWN FILM

RAW MATERIALS

PROPERTIES & CHARACTERISTICS

COLLAPSIBLE LAMINATE TUBES MANUFACTURERS & EXPORTERS

MARKET SURVEY

THE NEW FOIL POLYMER TUBE

A CUSTOM CAP, AN INDUSTRY FIRST

A NEW NECKLESS LAMINATE

SOLVING THE SIDE SEAM ISSUE

UPCOMING DEVELOPMENTS

SWOT ANALYSIS OF FLEXIBLE PACKAGING

MANUFACTURING PROCESS MULTILAYER LAMINATES

PROCESS FLOW DIAGRAM OF MULTI LAYER LAMINATES AND LAMINATED TUBES

THE PROCESS

ANCILLARY EQUIPMENT

MANUFACTURING PROCESS OF COLLAPSIBLE TUBE

DETAILS OF LAMINATE MANUFACTURING PROCESS PRINTING

TUBING

TECHNICAL EXPLANATION OF LAMINATE TUBES LAMINATE TUBES

BARRIER/FLAVOUR BARRIER

CO-EXTRUSION AND THEIR COMBINATION

LAMINATED TUBE FOR COLLAPSIBLE CONTAINERS

METHODS

SPECIFICATION OF MACHINERIES FOR LAMINATED TUBES

SMZG-100C TOOTHPASTE TUBE MAKING MACHINERY

PLANT LAYOUT

SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)

SUPPLIERS OF PLANT AND MACHINERIES (INDIAN)

SUPPLIERS OF RAW MATERIALS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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