Detailed Project Report on liquid glucose from rice

LIQUID GLUCOSE FROM RICE
[CODE NO.3491]


Glucose is a commercially import ant product widely used by the food and pharmaceutical industries. In general, glucose is used in the food industry as a partial or complete substitute for sucrose. Glucose is the common name for the syrup which is used in large quantities in fruit canning, confectioneries, jams, jellies, preserves, ice cream, bakery products, pharmaceuticals, beverages and alcoholic fermentation. The functional purpose of glucose in the confectionery industry is to prevent crystallization of the sucrose while in the bakery products industry it is to supply fermentable carbohydrates. In the icecream and fruitpreserves, it used to increase the solidswithout causing an undue increase in the total sweetness. In pharmaceutical industry, glucose is used as a precursor to make vitamin C in the Reichstein process, to make citric acid, gluconic acid, polylactic acid and sorbitol. Currently, glucose is utilized as an intermediate raw material for bioethanol production.

Commonly, glucose is prepared commercially via the enzymatic hydrolysis of starchinstead of acid hydrolysis. Many crops can be used as the source of the initial starch. Maize, rice, wheat, potato, cassava, arrowroot and sago are all used in various parts of the world.Nevertheless, using the starch needs to compete with their primary use as food crops. Due to the abundant of nonfood energy crops like cellulosic material, they are use to reduce the utilization of starch as raw material for production of glucose. Cellulosic materials including  agricultural,  agroindustrial and  forestry  lignocellulosic residues have potential as   cheap   and   renewable feedstocks for large scale production of fuels and chemicals. Currently, bioprocessing of lignocellulosics is focused on enzymatic hydrolysis of the cellulose fraction to glucose, followed by fermentation to fuelgrade ethanol. However, enzymatic  hydrolysis  of  cellulosic  materials  to  produce fermentable  sugars  has  also enormous potential in meeting global food  and  energy  demand  via  biological  route.


COST ESTIMATION

Plant  Capacity                                                   :     70.00 MT/day                           
land & Building  (24000 Sq.Mtr)                       :    USD 27.94 Lacs
Plant & Machinery                                                :    USD 14.16 Lacs
Working Capital for 1 Month                                :    USD 9.30  Lacs
Total Capital Investment                                       :    USD 54.83 Lacs
Rate of Return                                                         :    26%
Break Even Point                                                     :    55%


INTRODUCTION    
STRUCTURE OF LACTOSE    
TYPES OF GLUCOSE SYRUP    
CONFECTIONER'S SYRUP    
HIGH-MALTOSE GLUCOSE SYRUPS    
MALTO DEXTRIN    
DEALING WITH DE    
PRODUCT DESCRIPTION AND USE    
GLUCOSE AS ENERGY SOURCE IN LIVING CELL    
CULINARY APPLICATIONS    
HEALTH BENEFITS OF LIQUID GLUCOSE    
LIQUID GLUCOSE USES IN FOODS    
CHEMICAL AND PHARMACEUTICAL USES    
OTHER INDUSTRIAL USES    
USES AND APPLICATION OF MALTODEXTRIN    
CALORIE REDUCTION    
FROZEN ASSETS    
SPORTS AND NUTRITION    
PROPERTIES & CHARACTERISTICS    
PROPERTIES OF STARCH    
PHYSICAL PROPERTIES    
CHEMICAL PROPERTIES    
COMPOSITION OF RICE    
COMPOSITION OF RAW AND PARBILED RICE.    
CHEMICAL COMPOSITION OF DIFFERENT KINDS OF RICE    
PROPERTIES AND CHARACTERISTICS OF MALTODEXTRIN    
SACCHARIDE COMPOSITION OF COMMERCIAL MALTODEXTRINS    
MARKET SURVEY (GLOBAL)    
PRESENT MANUFACTURERS/SUPPLIERS    
SPECIFICATIONS    
SPECIFICATION FOR LIQUID GLUCOSE    
COLOUR    
REQUIREMENTS FOR LIQUID GLUCOSE (ALL GRADES)    
COMMERCIAL PRODUCTION OF GLUCOSE    
SUBSTRATE FOR GLUCOSE PRODUCTION    
SEQUENCES IN GLUCOSE PREPARATION    
MANUFACTURING PROCESS OF LIQUID GLUCOSE BY ACID HYDROLYSIS    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS FOR LIQUID GLUCOSE    
RAW MATERIALS    
CONFECTIONERY GLUCOSE-D:    
LOW CONVERSION:    
REGULAR CONVERSION    
INTERMEDIATE CONVERSION    
HIGH CONVERSION    
PROCESS FLOW DIAGRAM OF LIQUID GLUCOSE    
USING STARCH    
MANUFACTURING PROCESS OF LIQUID GLUCOSE USING ENZYME HYDROLYSIS    
FILTERATION OF LIQUID GLUCOSE    
GENERAL INFORMATION    
EQUIPMENT DESIGN    
PURIFICATION OF GLUCOSE SYRUPS USING ACTIVATED CARBON    
STANDARD DESIGN CONDITIONS    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF RICE STARCH    
ALKALI STEEPING PROCESS:    
SEPARATION OF THE STARCH:    
CRYSTALLIZING AND DRYING OF RICE STARCH:    
MANUFACUTRING PROCESS OF MALTODEXTRIN FROM BROKEN RICE    
PROCESS FLOW DIAGRAM OF MALTODEXTRIN FROM RICE STARCH
   OBTAINED FROM BROKEN RICE    
TECHNICAL DETAILS AND OBTIMIZATION OF LIQUID GLUCOSE
  AND MALTO DEXTRIN    
GENERAL PROCESS FLOW FOR STARCH DERIVED SWEETENERS.    
TYPICAL CARBOHYDRATE PROFILE OF COMMERCIAL MALTODEXTRIN    
ACID-CATALYZED HYDROLYSIS    
COMPOSITION OF TYPICAL STARCH DERIVED SWEETERS    
TYPICAL ACID CONVERTER.    
CARBON TREATMENT AND REGENERATION SYSTEM    
ACID–ENZYME PROCESSES    
SYRUP DEMINERALIZATION SEQUENCE.    
MULTIPLE EFFECT EVAPORATOR    
SEPARATION OF PROTEINS AND PRODUCTION OF MALTODEXTRIN    
ASSAY METHOD OF MALTO DEXTRIN (REDUCING SUGAR)    
WET MILLING PROCESS    
TECHNICAL PARAMETER IN LIQUID GLUCOSE PLANT    
ENZYMES PROCUREMENT ANALYSIS DETAILS OF ALPHA AMYLASE ENZYMES    
MATERIAL SAFETY DATA SHEET FOR ALPHA AMYLASE ENZYMES    
OVERVIEW OF ANIMAL FEED INDUSTRY    
OPTIMIZATION OF BYPRODUCT OF THE PROCESS (GLUTEN)    
EQUIPMENT FOR MAKING CATTLE FEED PELLETS    
DISCRIPTION OF PLANT & MACHINERY    
RAW MATERIALS & YIELD    
CONSULTANTS FOR GLUCOSE PLANT    
SUPPLIERS OF BROKEN RICE    
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)    

        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET