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    Detailed Project Report on milk chilling plant

    Detailed Project Report on milk chilling plant
    Detailed Project Report on milk chilling plant
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      MILK CHILLING PLANT
      [CODE NO.3365]  



      The  importance  of milk in human diet  especially  for children and expectant and nursing matters is vital.  

      Unlike  rich countries like the U.K. and the U.S. dairying  in India is a subsidiary occupation of almost  all  the farmers. More  than  60 per cent of the  families  involved  in dairying  belong to the small or marginal farmers  or  even agricultural labourers.

      In  the first half of the 1900 dairying in the  country was  largely  unorganized, except for military  farm  which  were established and largely stocked with the European breeds.  In the plantation areas, pure breed exotic bulls were randomly crossbled with  local cows.  Apart from the "poskets" of  improved  animals thus  created,  dairying  was  largely  left  in  the  hands   of traditional producers, middle man, product makers and vendors.

      Some private dairies were more or less modern processing facilities were encouraged to make pasteurized  butter mainly  for the British Army.  In the early 1940's one such firm also  become the prime supplies to the country's  first  official urban  milk  supply scheme "The Bombay Milk  Scheme".   Under  it chilled  milk  was transported in cans by rails  to  Bombay  from Anand in Kheda District some 425 km from Bombay.

      When India became independent in 1947, are of  earliest projects  of its type to be adopted was the creater  Bombay  Milk Scheme which consisted of a market milk plant in Bombay, supplied with  milk  by  the Khairs District  Cooperative  Milk  producers union.

      The  union which had its processing plant close to  the town  of  Anand, ultimately came to be known as  the  Anand  Milk Union  Ltd  abbreviated  to  Amul,  meaning  "beyond  price"   or priceless".

      The worlds largest during development  programme  the operation  flood  is distinguished by its involvement of small holders  and landless rural milk producers.  It aims to create  a "flood"   of  usually-produced  Milk  assuring  the   farmer   of remunerative  price  and ready market and the urban  consumer  of wholesome milk at stable and reasonable prices.

      The  modern  dairy sector was best with problems,  the  more important of which were as follows.

      State  Government found it difficult to effectively  against milk production, procurement processing and marketing.

      The urban dairies were unable to obtain more than a  30 per cent share of their liquid-milk markets.

      "Dairy  development"  had after been treated as  if-it  were synonymous with building dairy processing plants and there plants frequently  got  built  in the towns where  the  consumers  were, rather than in the milk-sheds where milk was produced and so they had found if difficult to organize rural milk procurement.


      COST ESTIMATION

      Plant  Capacity                                       :    2000.00 Ltr./day               
      land & Building (400 sq.ft)                   :    Rs. 4.80 Lacs
      Plant & Machinery                                  :    Rs. 25.00 Lacs
      Working Capital for 2 Months              :    Rs. 52.00 Lacs
      Total Capital Investment                       :    Rs. 87.87 Lacs
      Rate of Return                                        :    66%
      Break Even Point                                    :    47%

      INTRODUCTION    
      KINDS OF MILK    
      PROPERTIES    
      DETAILED COMPOSITION OF MILK    
      FACTORS AFFECTING COMPOSITION OF MILK    
      TABLE    
      PROPERTIES OF MILK    
      TYPES OF MILK    
      RAW MATERIALS    
      OVERVIEW OF MILK IN INDIA    
      MARKET STRUCTURE:    
      GROWING DEMAND:    
      MILK SUPPLY:    
      MARKET SURVEY    
      PRODUCTION:    
      PRICES    
      FIGURE. INDIA: RISING FEED COSTS AND MILK PRICES
      (FISCAL YEAR-APRIL-MARCH)    
      PRODUCTION POLICIES AND PROGRAMS    
      CONSUMPTION:    
      PROCESSING    
      TRADE:    
      EXPORTS
      IMPORTS    
      POLICY:    
      TRADE POLICY    
      TABLE. INDIA: TARIFF STRUCTURE FOR VARIOUS DAIRY PRODUCTS, 2017    
      MILK PRODUCTION IN INDIA    
      MANUFACTURING PROCESS    
      COOLING AND STORING MILK:    
      FILTERATION:    
      STANDARDISATION:    
      HOMOGENISATION:    
      CLARIFICATION:    
      PASTEURISATION    
      PASTERIZATION REQUIREMENTS    
      THE FOLLOWING ARE THE MAIN SYSTEM OF PASTEURIZATION.    
      STING    
      PACKING    
      FLOW DIAGRAM    
      DETAILS OF MILK PROCESSING    
      COLLECTING    
      SEPARATING    
      FORTIFYING    
      PASTEURIZING    
      HOMOGEN IZING    
      PACKAGING    
      METHODS OF PASTEURIZATION & ITS BENEFITS    
      VAT PASTEURIZATION    
      HTST PASTEURIZATION    
      BENEFITS OF HTST PASTEURIZATION    
      PASTEURIZATION TEMPERATURE & TIME CHART    
      PASTEURIZATION CONDITION USED    
      FOR MILK PRODUCTS    
      TABLE. PASTEURIZATION CONDITIONS USED FOR MILK PRODUCTS.    
      SUPPLIERS OF PLANT & MACHINERY    

      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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