Detailed Project Report on mineral wool (or stone wool)

MINERAL WOOL (EIRI-1063)

Mineral wool has a unique range of properties combining high thermal  resistance  with long-term stability. It is made from molten  glass,  stone  or slag that is  spun  into  a  fibre-like structure which creates a combination of properties that no other insulation material can match. It has the ability to save energy, minimize  pollution,  combat noise, reduce the risk of  fire  and protect life and property in the event of fire. Mineral   wool:   Production and properties   describes   the technological process of mineral wool production and the physical characteristics of the melt  and   theoretical bases of multiregression and dimensionless theory. This is followed by the introduction of the fibre cooling model in the blow-away flow and the  influence of temperature in the melt film (on  the  rotating centrifuge wheels) on the thickness of forming fibres. The  second  part predominantly focuses on the use  of  computer-aided  visualisation:  tools  for the diagnostics  of  fibre  and primary layer formation. Special attention is given to the  study of aerodynamic characteristics of the airflow which significantly influences the quality of the final product.

Cost Estimation

Plant Capacity                                            10 Tons/Day
Land and Building (Area 2500 sq.mt.)  Rs. 2.40 Cr.
Plant & Machinery                                      Rs. 1.65 Cr.        
W.C. for 2 Months                                       Rs. 1.86 Cr.          
Total Capital Investment                           Rs. 6.14 Cr.             
Rate of Return                                             20%  
Break Even Point                                         60%

•    EIRI can modify the Capacity of the Project and Total Capital Investment as per your requirement.
•    Note: The project investment cost and capacity are subject to change without any notice. Future projects may have different values of project cost and capacity.
 

MARKET  SURVEY CUM  DETAILED  TECHNO
ECONOMIC FEASIBILITY  REPORT covers

• Introduction
• Uses and application
• Inorganic Mineral wool
• Properties of mineral  wool
• B.i.s. Specifications
• Test for alkalinity
• Chemical properties ofmineral wool
• Market survey
• Mineral wool manufacturers/exporters/suppliers
• Buyer addresses
• Antistat and binder for glass fibers
• Catalytic crystalline glass fibers
• Manufacturing process of mineral wool
• Manufacturing methods & products
• Flow sheet for mineral wool
• Glass tank melting soda lime glass
• Mineral wool manufacturing process
• High quality mineral wool
• Apparatus for producing mineral wool
• Mineral wool composition
• Scheme of analysis for mineral-fiber insulating materials
• Toxicology and occuptional health
• Complete plant and machinery suppliers for mineral wool
• Raw material suppliers addresses
• Conveyors, transmission beltings, v-belts & industrial belts
• Laboratory equipment and lab testing equipment
• Plant layout of mineral wool plant
• Machinery layout drawing for manufacture of mineral wool

APPENDIX

 1.  COST OF PLANT ECONOMICS
 2.  LAND & BUILDING
 3.  PLANT AND MACHINERY
 4.  FIXED CAPITAL INVESTMENT
 5.  RAW MATERIAL
 6.  SALARY AND WAGES
 7.  UTILITIES AND OVERHEADS
 8.  TOTAL WORKING CAPITAL
 9.  COST OF PRODUCTION
10.  PROFITABILITY ANALYSIS
11.  BREAK EVEN POINT
12.  RESOURCES OF FINANCE
13.  INTEREST CHART
14.  DEPRECIATION CHART
15.  CASH FLOW STATEMENT
16.  PROJECTED BALANCE SHEET