Detailed Project Report on nc putty for automobile

N.C. PUTTY FOR AUTOMOBILE
[CODE NO 3384]  

Automobile finishes

The manufacture of automobile finishes is a highly specialized and versatile field.  Automobile finished should have good durability, high gloss and attractive colours  at lowest possible cost. The excellence in appearance of coating is an important criteria. For a paint formulator good appearance means smoothness, uniform and  high gloss and  brilliant  colour  and pattern  of  the  finish. For having  maximum  smoothness in appearance the top coat which is responsible for this characteristic  should  be based on a resin which  atomizes  very easily  on  spraying  and the atomized  droplets  coalesce  into uniform continuous and levelled films.  The films should have  no haziness  due  flocculation of pigments, the solvents  should  be compatable and rate of evaporation of solvents should be such that  no  blushing  occurs.   The paint  film  should  have  good strength,  adhesion  and durability.  The film should  not  loose gloss, and no peeling , chalking, cracking or blistering of  film should  take  place.  There should be no fading of  colour.   The film should have desired level of adhesive, flexibility, elasticity and impact resistance.

Pretreatment Substrate

The surface of metals is pretreated with a substrate to deposit a layer of a compound which is adherent, uniform and  has finely grained crystal type surface.  A coating of this  compound inhibits  diffusion of moisture to the metallic surface and also serves as adhering media for subsequent coats of  the  painting system.   The coating is produced by chemical reaction of the pretreatment substrate with the metallic surface.

COST ESTIMATION

Plant  Capacity                                               :    1000.00 KGS/day
land & Building (600 Sq.Mtr)                       :    Rs. 74.00 Lacs
Plant & Machinery                                         :    Rs. 15.00 Lacs
Working Capital for 2 Months                     :    Rs. 57.49 Lacs
Total Capital Investment                              :    Rs. 1.51 Cr
Rate of Return                                               :    21%
Break Even Point                                          :    63%


INTRODUCTION    
AUTOMOBILE FINISHES    
PRETREATMENT SUBSTRATE    
PRIMERS    
UNDERCOATS, FILLERS    
B.I.S. SPECIFICATION    
MARKET SURVEY    
TABLE 1: TOTAL PRODUCTION OF AUTOMOBILES IN INDIA    
PERFORMANCE OF AUTO INDUSTRY DURING 2015-16    
MAJOR DEVELOPMENTS OF THE INDIAN AUTOMOBILE INDUSTRY
   IN INDIA ARE AS FOLLOWS:    
GOVERNMENT INITIATIVES    
FUTURE TRENDS IN THE AUTOMOBILE INDUSTRY    
DEMONETISATION EFFECT ON AUTO INDUSTRY    
FACTORS DETERMINING THE GROWTH OF THE INDUSTRY    
INDIAN AUTOMOBILE INDUSTRY – CHALLENGES AHEAD    
SOME OF THE RECENT/PLANNED INVESTMENTS AND DEVELOPMENTS
   IN THE AUTOMOBILE SECTOR IN INDIA ARE AS FOLLOWS:    
DETAILED EXPORT DATA OF NC PUTTY    
PRESENT MANUFACTURERS OF NC PUTTY FOR AUTOMOBILES    
FORMULATION OF BODY FILLER & PUTTY FOR AUTOMOBILE    
FORMULATION OF N.C. PUTTY FOR AUTOMOBILE    
FORMULATION OF CAR PUTTY    
CAR PUTTY FORMULATIONS    
OTHER’S FORMULATION ON N.C. PUTTY    
GREY SURFACER, BASED ON N.C. MEDIUM    
FORMULATIONS ON UNDERCOATS,    
FILLERS, SURFACERS    
FORMULATION ON KNIFING PASTE STOVING FILLER    
KNIFING PASTE STOVING FILLER    
SPRAYING FILLER BAKING TYPE    
AUTOMOTIVE PRIMER SURFACE    
FORMULATIONS ON PRIMERS    
UNIVERSAL RED OXIDE PRIMER    
RED OXIDE ZINC CHROMATE PRIMER (BAKING)    
RED OXIDE PRIMER BASED ON N.C. MEDIUM    
MANUFACTURING DIAGRAM    
MANUFACTURING PROCESS    
DETAILS OF CAR PUTTY RESIN    
CAR PUTTY RESIN    
PERFORMANCE:    
SUGGESTED USES:    
APPLICATION AND SAFETY OF NC PUTTY    
APPLICATION AND SAFETY OF POLYESTER RESIN BASED PUTTY    
HEALTH AND SAFETY    
HAND SANDABLE FAST REPAIR BODY FILLER/PUTTY    
A TYPICAL FORMULATION IS SHOWN IN TABLE 1.    
EXAMPLE 1. MANUAL SANDING TEST    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED    
IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
CARBON BLACK    
BUTYL ACETATE    
TITANIUM DIOXIDE    
TIN CONTAINERS    
CHINA CLAY    
SUPPLIERS OF PLANT AND MACHINERY    
MIXER    
STORAGE VESSEL (STORAGE TANKS)    
BLENDER    
LABORATORY EQUIPMENTS    
PACKAGING MACHINE    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET