Detailed Project Report on pan masala (meetha, zarda, saada, guthkha, khaini & kimam) with formulations

PAN MASALA (MEETHA, ZARDA, SAADA, GUTHKA, KHAINI & KIMAM) WITH FORMULATIONS
[CODE NO. 3037]  


Pan masala tobacco is the refined tobacco with catechu, chuna, flavouring  agents and perfumery compounds  etc.  It refreshens the mouth and gives the feeling of cold in throat when taken in small amount. Pan Masala tobacco is chewed either with pan or directly without any other thing. Zarda of various grades, specified by different numbers, constitutes different proportions of zarda in tobacco. The higher the grade number of zarda panmasala, the higher it will contain zarda content. Zarda if taken in high dose is injurious to health and gives the feeling of laziness and unconsciousness. Kimam is the sweetened masala, usually taken by peoples who are not in regular routine of chewing tobacco. It is generally a mouth freshener and believed to increase appetite by improving digestion system.

The custom of chewing breath fresheners after meals has a very long history, particularly in India. Pan Masala is a balanced mixture of areca nuts (also known as supari), catechu, cardamom, lime, flavouring agents and some natural perfuming materials. It is widely used to remove the bad odour of the mouth by providing a fresh breath and comes in attractive user-friendly packets and containers. Despite its growing demand in rural areas, pan masala is gaining prominence in urban areas of India. Factors like its immense popularity, constantly increasing disposable incomes, convenient packaging, aggressive advertising campaigns by manufacturers and the large-scale switching of consumers from tobacco products to pan masala are currently encouraging the growth of pan masala market. According to IMARC group, the Pan Masala market has reached values worth around INR 31,000 Crores in 2015 growing at a CAGR of 17% during 2008-2015.

Among the various types of pan masala available in the Indian market, pan masala containing tobacco represents the dominating type accounting for more than 50% of the entire market. Pan Masala containing tobacco is followed by plain pan masala and flavoured pan masala. The Indian exports of pan masala are dominated by UAE accounting for around one-third of the total export values. UAE is followed by USA, Singapore, Afghanistan, South Africa, Saudi Arabia and Malaysia. The report has also analysed some of the key players operating in the market. Rajnigandha represents the largest manufacturer of pan masala followed by RMD, Pan Vilas and Pan Parag.


COST ESTIMATION

Plant Capacity                                            1.00 Ton./day
Land & Building (1500 Sq.Mtr)                    Rs.     2.11 Cr    
Plant & Machinery                                       Rs.     50.00 Lacs
W.C. for 1 Month                                         Rs.  1.05 Cr
Total Capital Investment                              Rs.  3.75 Cr
Rate of Return                                            31%
Break Even Point                                        52%


INTRODUCTION    
TYPE OF CHEWING AND SNUFF TOBACCO NICOTIANA    
NICOTIANA RUSTICA    
USES & APPLICATION    
PROPERTIES    
OVERVIW OF PAN MASALA INDUSTRY    
EXPORT DATA OF PAN MASALA    
EXPORT DATA OF GUTKHA    
MARKET SURVEY OF CHEWING TOBACCO (KHAINI)    
EXPORT DATA OF CHEWING TOBACCO    
MARKET POSITION WITH DEMAND    
KHAINI    
MANUFACTURERS OF KHAINI (CHEWING TOBACCO)    
PRESENT MANUFACTURERS/EXPORTERS OF PAN MASALA    
RAW MATERIAL & ITS AVAILABILITY    
TOBACCO AND SLAKED LIME (KHAINI)    
MANUFACTURING PROCESS OF PAN MASALA    
FORMULATIONS    
OTHER FORMULATION    
PAN MASALA INGREDIENTS    
POUCH FILLING    
PROCESS FLOW DIAGRAM FOR MANUFACTURING OF PAN MASALA    
PROCESS OF MANUFACTURE (CHEWING TOBACCO)    
OTHER METHODS OF MANUFACTURING CHEWING TOBACCO
PRODUCT (KHAINI)    
LOOSE LEAF CHEWING TOBACCO    
METHOD AND APPARATUS FOR TOBACCO LEAF DESTEMMING    
CHEWING TOBACCO COMPOSITION-2    
POUCH FILLING    
FORMULATIONS OF CHEWING TOBACCO (KHAINE KUBER TYPE):    
FLOW SHEET CHEWING TOBACCO (KUBER TYPE) (KHAINE)    
MANUFACTURING PROCESS AND FORMULATION OF ZARDA    
DETAILED MANUFACTURING PROCESS OF ZARDA    
ATTAR AND PERFUMES    
MANUFACTURE OF FLAKE ZAFRANI    
FORMULATIONS    
PREPARATION OF INGREDIENTS    
PROCESS FLOW SHEET FOR ZARDA    
PREPARATION OF KIMAM    
DETAILED PROCESS OF KIMAM    
MANUFACTURE OF HIGH QUALITY KIMAM    
PROCESS FLOW SHEET FOR KIMAM    
SUPPLIERS OF RAW MATERIALS    
FLAVOURS/COLOURS/PRESERVATIVES/ESSENCE & EMULSIONS    
MANUFACTURERS OF SMALL TIN CONTAINERS    
COMPLETE FOOD PACKAGING MACHINERY    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT