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    Detailed Project Report on paper tubes manufacturing plant

    Detailed Project Report on paper tubes manufacturing plant
    Detailed Project Report on paper tubes manufacturing plant
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      PAPER TUBES MANUFACTURING PLANT
      [CODE NO.3443]  


      Paper tubes are defined as cylindrical containers made from cardboard that vary in thickness and size. These containers are used by a multitude of industries for countless applications because of their versatility and cost-effectiveness. For items that can either be rolled into a cylindrical shape or folded up to fit into a cylindrical container, paper tubes are useful containers for distributing, manufacturing, and shipping. Industries that use paper and cardboard for their applications include food, electronics, and automotive. They can be used in any department from distribution, insulation, parts protection, or storage.
      The paper tubes are broadly classified into a spiral type and a flatwise type. The spiral paper tube is formed by spirally winding a thin paper web around the outer circumference of a mandrel to a predetermined thickness. In contrast, the flatwise paper tube is formed by winding a paper web around the outer circumference of a mandrel in a direction perpendicular to the axis of the mandrel.
      The flatwise paper tubes are further classified into a multi-layer type with a paper web wound in several layers to a predetermined thickness, and a single-layer type with a paper web wound in a single layer. The single-layer flatwise paper tube has a lapped portion where both side edges of the paper web are lapped and bonded with each other.
      The spiral paper tube and the multi-layered flatwise paper tube have a rigidity which allows them to serve as the pipe member of the flavor inhaler. However, since such paper tubes are manufactured with an adhesive applied to the entire surface of the paper web, they contain a large amount of the adhesive which sorbs flavor components, and are therefore unsuitable as the pipe member of the flavor inhaler.

      COST ESTIMATION

      Plant  Capacity                                             :    105000.00 Nos/day
      land & Building (1000 Sq.Mtr)                   :    Rs.    79.25 Lacs
      Plant & Machinery                                        :    Rs.    1.01 Cr
      Working Capital for 2 Month                       :    Rs.    3.32 Cr
      Total Capital Investment                             :    Rs.    5.42 Cr
      Rate of Return                                              :    72%
      Break Even Point                                         :    32%


      INTRODUCTION    
      TYPES OF PAPER TUBES    
      THE TYPES OF PAPER TUBES ARE    
      ADVANTAGES OF PAPER TUBES    
      USES AND APPLICATION    
      B.I.S. SPECIFICATION    
      PROCESS FLOW CHART    
      MANUFACTURING PROCESS    
      MATERIALS    
      ADHESIVES FOR PAPER TUBE    
      MAIN STEPS    
      MAKING PROCEDURES FOR SEAMLESS TOP GRADE PAPER TUBE    
      MANUFACTURING TECHNOLOGY    
      1. PUNCHING DEVICE    
      2. BEVELLING DEVICE    
      3. EMBOSSING DEVICE    
      4. GLUING DEVICE    
      5. WINDING DEVICE    
      6. TOP CURLING DEVICE    
      7. NOTCHING DEVICE    
      8. PRINTING DEVICE    
      9. TOP COLOUR PAINTING DEVICE    
      10. VELVETTING DEVICES    
      11. BRUSHING DEVICE    
      MARKET POSITION    
      PRODUCT SPECIFICATION PAPER CORE TUBE    
      THERE ARE 4 TYPES OF PAPER CORES SUCH AS    
      1. PAPER CORE STD CORE    
      2. PAPER CORE CORE WG    
      3. PAPER CORE CORE SPC    
      4. PAPER CORE PRIME CORE    
      PAPER TUBE    
      1. FDY PAPER TUBE    
      2. PAPER TUBE POY    
      3. PAPER TUBE DTY (DRAWN YARN TEXTURE)    
      EXPORT DATA OF PAPER TUBE    
      TOTAL VALUE & VOLUME OF EXPORTS IN INDIA    
      TOP SUPPLIERS    
      TOP PORTS OF DISCHARGE    
      IMPORT DATA OF PAPER TUBE    
      TOTAL VALUE & VOLUME OF IMPORTS IN INDIA    
      TOP SUPPLIERS    
      TOP PORTS OF DISCHARGE    
      PLANT LAYOUT    
      MANUAFCTURERS/SUPPLIERS OF PAPER TUBE    
      SUPPLIERS OF RAW MATERIALS    
      KRAFT PAPER    
      PAPER ADHESSIVE GLUE    
      SUPPLIERS OF PLANT AND MACHINERIES FOR PAPER TUBE PLANT    
      PAPER TUBE TESTING EQUIPMENTS    
      POWER TRANSFORMER    
      ELECTRICAL PANEL    
      COOLING TOWER    
      EFFULENT TREATMENT PLANT    
      AIR POLLUTION CONTROL EQUIPMENTS    
      AIR CONDITIONING EQUIPMENTS    
      AIR COMPRESSORS    
      PLATFORM WEIGHING MACHINE    
      MATERIAL HANDLING EQUIPMENTS    
      FIRE FIGHTING EQUIPMENTS    
      JIGS AND FIXTURE    
      SUBMERSIBLE WATER PUMP    
                                  
      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      
       

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