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    Detailed Project Report on pet chips (granules) for fibre and yarn (pet recycling unit)

    Detailed Project Report on pet chips (granules) for fibre and yarn (pet recycling unit)
    Detailed Project Report on pet chips (granules) for fibre and yarn (pet recycling unit)
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      PET CHIPS (GRANULES) FOR FIBRE AND YARN (PET RECYCLING UNIT)
      [CODE NO.3170]



      Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.

      The gentle treatment of resources and economical use of materials are a must when it comes to sustainable production. Valuable raw materials such as PET must be processed as efficiently as possible while still tapping into every way of saving costs. The PET manufacturing and production process allows for the application of a sustainable approach which can optimally combine environmental awareness and cost effectiveness: the bottle-to-bottle recycling concept.

      Bottle-to-bottle recycling plant efficiently recycles used PET bottles - and the recyclate is then reused in the food and beverage industry as recycled PET (rPET). The complete process comprises the cleaning of the used PET bottles and the treatment of the recyclate so that the end product - which could come in the form of flakes, pellets or preforms - can meet the highest quality requirements after the recycling process. European and American certificates (e.g. FDA), and a number of different corporate approvals, all confirm the high quality of the recyclate for direct use in containers which come into direct contact with foodstuffs.


      COST ESTIMATION

      Plant  Capacity                                    :   144.00 TON/day         
      Land & Building (10000 Sq.Mtrs)    :    Rs. 4.10  Cr
      Plant & Machinery                                :    Rs. 12.00 Cr
      Working Capital for 2 Months            :    Rs. 20.87 Cr
      Total Capital Investment                     :    Rs. 37.30  Cr
      Rate of Return                                        :    48%
      Break Even Point                                   :    53%


      INTRODUCTION    
      HISTORY OF PET    
      PROPERTIES & CHARACTERISTICS    
      USES AND APPLICATION OF PET    
      RECYCLING OF PET BOTTLES    
      CLEAR PET FLAKE – BOTTLE SPECIFICATION    
      MARKET SURVEY    
      FUTURE PROSPECT FOR PET RECYCLING    
      US RECYCLED PLASTIC DEMAND, 2006-16    
      MARKET SURVEY OF PRODUCTS MADE FROM RECYCLED PET    
      PRODUCTION AND INSTALLED CAPACITY OF POLYSTER STAPLE FIBRE
      IN INDIA    
      CONSUMPTION OF POLYSTER STAPLE FIBRE IN INDIA    
      EXPORT DATA OF PET FLAKES    
      FINISHED PRODUCTS THAT CAN BE MADE FROM PET RECYCLED
      GRANULES OR FLAKES    
      MARKET POSITION OF INDIAN PLASTICS    
      OVERVIEW OF PLASTIC RECYCLING    
      ADDRESSES OF PET RECYCLING UNIT    
      MANUFACTURERS/SUPPLIERS OF PET GRANULES    
      ADVANCEMENT AND PRACTICES IN PET RECYCLING    
      POST CONSUMER PET WASTE    
      PROCESS OF PET RECYCLING UNIT    
      SEQUENCES OF OPERATION INVOLVED IN PET RECYCLING UNIT    
      MANUFACTURING PROCESS IN DETAILS    
      PROCESS FLOW DIAGRAM    
      LOWERING THE COST OF PET RECYCLING THROUGH BETTER
      LABEL TECHNOLOGY    
      PLANT LAYOUT    
      PRINCIPLES OF PLANT LAYOUT    
      PLANT LOCATION FACTORS    
      EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
      ADDRESSES OF CONSULTANT    
      SUPPLIERS OF PLANT AND MACINERIES    
      SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    
      SUPPLIERS OF RAW MATERIAL    


      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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