Detailed Project Report on pp woven sacks (ssi unit) (normal & jumbo size)

             
PP WOVEN SACKS (SSI UNIT)  (NORMAL 50 KG & JUMBO SIZE)
 [CODE NO.1843]

Woven polypropylene bags or simply woven PP bags are considered to be the toughest packaging bags,
widely used to pack materials for grain, milling and sugar industry. Additionally, these bags also
find wide application in fodder industry, chemicals and fertilizers industry besides cement industry
and other applications like sand, metal parts and concrete etc.

Salient Features :

•    Flexible and high strength
•    Double side print
•    Water & dust proof design
•    Heat/Wave Cut & hemmed top
•    Flat or anti-slip weaving

     HDPE/PP oriented  sacks are becoming popular throughout  the world.   This  is because they are
chemically inert &  are  water repellent  &  lighter  in  weight.   They are free  &   possess sufficient  
 strength  &  can  easily  be  handled.    They   are competitive  in  price  with  other  type  of  bags  also.    Air permissible sacks made of polythene strips are used for packing potatoes, coconut etc.  The only problem is that the Conventional using of hooks to lift cannot be used with HDPE/PP bags.



COST ESTIMATION

Plant Capacity                                    25000.00 BAGS/day
Land & Building (1500 Sq.Mtr)                     Rs 47.00 Lacs  
Plant & Machinery                                 Rs 36.00 Lacs      
W.C. for 1 Month                                  Rs.01.01. Cr
Total Capital Investment                          Rs 1.88  Cr          
Rate of Return                                    30.%  
Break Even Point                                  54%

INTRODUCTION                                            
PROPERTIES                                            
USES AND APPLICATIONS                                    
BIS SPECIFICATIONS                                        
MARKET POSITION                                        
PRODUCT CHARACTERISTICS AND WOVEN BAG FABRIC DETAILS        
PRESENT MANUFACTURERS OF WOVEN SACKS                    
RAW MATERIALS                                            
MANUFATURING PROCESS                                    
PP WOVEN FABRICS SELECTION & PROCUREMENT                    
DETAILS OF FINISHING & STITCHING                            
PROCESS FLOW SHEET                                    
TECHNICAL SPECIFICATION OF WOVEN BAG CUTTING
 STITCHING MACHINE                                        
TECHNICAL SPECIFICATIONS –JPBGL-850                        
TECHNICAL SPECIFICATION OF AUTOMATIC JUMBO BAG CUTTING
MACHINE                                                
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF PLANT & MACHINERIES                            
SUPPLIERS OF RAW MATERIALS                                


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET