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    Detailed Project Report on pre engineered buildings (Cap: 41 MT/Day)

    Detailed Project Report on pre engineered buildings (Cap: 41 MT/Day)
    Detailed Project Report on pre engineered buildings (Cap: 41 MT/Day)
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      PRE ENGINEERED BUILDINGS
      [CODE NO.3944]  
       
       
      Pre Engineered Buildings (PEB) is the buildings which are engineered at a factory and assembled at site. Usually PEBs are steel structures. Built-up sections are fabricated at the factory to exact size, transported to site and assembled at site with bolted connections. This type of Structural Concept is generally used to build Industrial Buildings, Metro Stations, Warehouses etc.
       
       
      COST ESTIMATION
       
      Plant Capacity            41 MT/Day  
      Land & Building (8000 sq.mt.)  Rs. 5.28 Cr    
      Plant & Machinery               Rs. 3.20 Cr 
      Working Capital for 2 Months    Rs. 7.57 Cr 
      Total Capital Investment        Rs. 16.70 Cr 
      Rate of Return                  73%
      Break Even Point                33%
       
       
      INTRODUCTION
      VARIOUS SYSTEMS IN PEB
      PRIMARY SYSTEM
      SECONDARY SYSTEM
      WIND BRACING SYSTEM
      ROOFING & CLADDING SYSTEM
      ACCESSORIES
      FINISHING
      COMPONENTS OF PEB
      MAIN FRAMING
      END WALL FRAMING
      PURLINS, GIRTS AND EAVE STRUTS
      THE PURLINS ARE SUBJECTED TO THE FOLLOWING LOADS:-
      THE GIRTS ARE SUBJECTED TO THE FOLLOWING LOADS:-
      THE EAVE STRUTS ARE SUBJECTED TO THE FOLLOWING LOADS:-
      PANELS AND INSULATION
      MEZZANINE SYSTEM
      BRACING SYSTEM
      PAINTS AND FINISHES
      DOORS AND WINDOWS
      FALSE CEILING
      PARTITION WALLS
      FLOORING
      ADVANTAGES OF PEB:
      BENEFITS
      DISADVANTAGES OF PEB
      USES AND APPLICATION
      B.I.S. SPECIFICATION
      PROCESS FLOW CHART FOR PEB
      FABRICATION PROCESS OF PEB
      CUTTING
      CNC PLASMA & OXY GAS
      CNC (6100 X 20) MM SHEARING MACHINE
      CNC (6100 X 12) MM SHEARING MACHINE
      EQUIPMENT AND MACHINES:
      HOLE PUNCHING
      ASSEMBLING
      VERTICAL ASSEMBLING
      HOT ROLLED ASSEMBLING
      AUTOMATIC ASSEMBLING MACHINE
      EQUIPMENT AND MACHINES
      WELDING AND CONNECTION DETAILS WELDING
      MANUAL WELDING AND DETAILING
      EQUIPMENT AND MACHINES
      SURFACE CLEANING
      SHOT BLASTING MACHINE, ROOM (8000 X 20000 X 6000 MM)
      EQUIPMENT AND MACHINES:
      PAINTING
      PAINTING MACHINE
      EQUIPMENT AND MACHINES
      LOADING
      QUALITY CONTROL
      FOR FABRICATION PROCESS
      FABRICATION TOLERANCES:
      STRAIGHTNESS:
      TWISTS:
      CAMBER:
      LENGTH:
      TYPE OF MEMBER TOLERANCE
      SQUARE-NESS AT END OF MEMBERS
      BUTT JOINTS
      DEPTH OF MEMBER
      WEB PLATES:
      FLANGE PLATES:
      COLUMN FABRICATION TOLERANCES:
      CRANE RUNWAY GIRDER FABRICATION TOLERANCES:
      GIRDER ENDS:
      CRANE GIRDER ALIGNMENT:
      FOR HOLING PROCESS
      FOR WELDING PROCESS
      INSPECTION OF WELDS:
      TESTS ON WELDS:
      (1) MAGNETIC PARTICLE TEST:
      (2) DYE PENETRATION TEST:
      (3) RADIOGRAPHIC INSPECTION:
      TESTING OF FABRICATION COMPONTS
      (6) ROOF SHEETING:
      (7) WALL PANELS:
      (8) HEETING FASTENERS:
      (9) SEALER:
      (10) CLOSURES:
      (11) FLASHING AND TRIM:
      (12) ROOF & WALL BRACINGS:
      (14) PAINTING FOR STRUCTURAL STEEL WORK:
      QUALITY CONTROL
      MARKET POSITION
      DRIVERS
      BRIEF MARKET RESEARCH ANALYSIS
      BY MATERIAL
      BY APPLICATION
      KEY PLAYERS
      INDIA PEB MARKET
      SOME MORE INSIGHTS
      KEY VENDORS
      OTHER PROMINENT VENDORS
      GOVERNMENTS INITIATIVE IN GROWTH OF PEB
      THE CHALLENGES
      PEB ADVANTAGE
      PLANT LAYOUT
      SUPPLIERS OF PEB STRUCTURE
      SUPPLIERS OF RAW MATERIALS
      SUPPLIERS OF STRUCTURAL STEEL PLATE
      SUPPLIERS OF STRUCTURAL STEEL SHEET PLATE
      SUPPLIERS OF MIG WELDING WIRE ELECTRODE
      SUPPLIERS OF ZINC INGOT
      SUPPLIERS OF CAUSTIC SODA
      SUPPLIERS OF HYDROCHLORIC ACID
      SUPPLIERS OF DEGREASING CHEMICAL
      SUPPLIERS OF PLANT AND MACHINERY
      SUPPLIERS OF UNCOILING MACHINE
      SUPPLIERS OF SHEET LAVELING MACHINE
      SUPPLIERS OF PUNCHING PRESS
      SUPPLIERS OF POWER PRESS
      SUPPLIERS OF SHEARING MACHINE
      SUPPLIERS OF ROLLING MACHINE
      SUPPLIERS OF BENDING MACHINE
      SUPPLIERS OF CNC PLASMA CUTTING MACHINE
      SUPPLIERS OF COLD ROLL FORMING MACHINE
      SUPPLIERS OF WELDING MACHINE
      SUPPLIERS OF MIG WELDING MACHINE
      SUPPLIERS OF AUTOMATIC H-BEAM WELDING MACHINE
      SUPPLIERS OF PAINTING EQUIPMENTS
      SUPPLIERS OF EOT CRANES
      SUPPLIERS OF POWER TRANSFORMERS
      SUPPLIERS OF ELECTRICAL PANEL
      SUPPLIERS OF ELECTRIC MOTOR
      SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
      SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
      SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
      SUPPLIERS OF AIR COMPRESSORS
      SUPPLIERS OF PLATFORM WEIGHING MACHINE
      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
      SUPPLIERS OF SHOT BLASTING MACHINE
      SUPPLIERS OF JIGS AND FIXTURE
      SUPPLIERS OF SUBMERSIBLE WATER PUMP
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       

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