Detailed Project Report on readymade dry mortar manufacturing plant cap:2 ton/hours

READYMADE DRY MORTAR MANUFACTURING PLANT (2 TON/HOUR)
[CODE NO.3274]

Dry Mortar Mix is gaining eminence in modern times owing to its versatile superiority in regard to characteristics over the conventional in-situ mortars viz. better performance easy to uses easy to set and the quality of leaving no crakes and voiles. Besides it has preferably better and wider field of application as patching & repairing materials for plasting purposes and other construction works viz. internal/external plastering masonry work etc.  It is a very good substitute for conventional in-situ mortars.

Various  types  of  Ready mix  dry  mortar  comprise internal plaster  mortar,  external plaster mortar masonry  mortar,  quick setting  mortar high strength mortar repair mortar  self  leaving flooring mortar pre-mix RCC mortar etc.

One specific advantage regarding manufacture of these ready mix dry mortar is that they can be manufactured in a single unit by variation in composition  proportions  as  per   different formulations.

Ready mix dry mortar is particularly useful on congested siles or in road construction where little space for the  mixing plant and for extensive aggregate stockpile is available but  the greatest single advantage of ready mix dry mortar is that it may be made under better conditions of control than are  normally possible on any large construction sites.

MORTARS

These consist of finely ground refractory grain and plasticizers that can be  thinly spread on brick during construction.

For air - setting mortars sodium silicates or phosphates provide strength at  room temperature. Heat setting mortars contain no additives and develop strength only when a ceramic bond is formed at high temperatures.


AIR - SETTING MORTAR

A refractory composition containing chemical agents that sure hardening at temperatures below that of ceramic bonding but above room temperature sometimes called "air hardening".


HOT-SETTING BONDING MORTAR

A refractory mortar material which requires relatively high temperature fro the development of a bond.


MASONRY CEMENTS

Masonry cements are cements fro use in mortars for masonry construction.  They are formulated to yield easily workable mortars and contain special additives that reduce the  loss  of water from the mortar to the prours masonry units.

COST ESTIMATION

Plant  Capacity                                                   :    20.00 Ton/day     
land & Building (3000 Sq.Mtr)                         :    Rented
Plant & Machinery                                              :    Rs.48.50 Lacs
Working Capital for 1 Month                             :    Rs.43.46 Lacs
Total Capital Investment                                    :    Rs.1.04  Cr
Rate of Return                                                     :    109%
Break Even Point                                                 :    45%


INTRODUCTION                                            
USES AND APPLICATION                            
PROPERTIES AND CHARACTERISTICS                            
B.I.S. SPECIFICATION                                        
RAW MATERIALS FOR DRY MIX MORTAR                            
PRODUCTION AND TYPES OF DRY MIX MORTAR    
MARKET SURVEY (INDIAN)                        
MARKET POTENTIAL OF DRY MIX MORTOR IN MAHARASHTRA            
PRESENT MANUFACTURERS/SUPPLIERS OF DRY MIX MORTAR            
RAW MATERIALS AND COMPOSITION OF DRY MIX MORTAR            
TECHNICAL DETAILS OF MORTAR MIX                            
FORMULATIONS                                            
FORMULATION OF DRY MIX MORTAR (TILE ADHESIVE)                
PROCESS OF MANUFACTURE OF READY DRY MIX MORTAR            
PROCESS IN DETAILS AND EXPERIMENTAL WORK FOR
PROPERTY SPECIFICATION                                    
PROCESS FLOW DIAGRAM                                    
DRY MIX MORTOR TECHNOLOGY AND ITS ADVANTAGES                
MANUFACTURING OF VARIOUS TYPES OF READY MIX DRY
MORTARS IN THE SAME PLANT                                
INGREDIENT USED FOR THE MANUFACTURE OF READY MIX DRY MORTARS    
COST ANALYSIS OF VARIOUS TYPES OF MORTORS AND COMPARISON
WITH ONVENTIONAL IN-SITU MORTARS
ADVANTAGES OF READY MIX DRY MORTARS OVER THE CONVENTIONAL
IN-SITU MORTAR                                        
CONCEPT OF READY MIX MORTAR AS A SUBSTITUTE FOR THE
CONVENTIONAL IN-SITU (MADE AT SITE) MORTAR                    
MARKETING/ADVERTISING REQUIRED FOR THIS KIND OF BUSINESS        
POSSIBILITY/VIABILITY TO SET UP THE PLANT AT A DISTANCE OF 500
TO 1000 KMS FROM THE MARKET BEING TARGETED                
MARKETING OF THIS PRODUCT READY MIX DRY MORTAR VIS A VIS RETAIL
& BULK (MASS CONSTRUCTION)                                
GENERAL PUBLIC PERCEPTION OF PRODUCT IN INDIA    
PLANT LAYOUT                                            
RAW MATERIALS CALCULATIONS                                
SUPPLIERS OF PLANT & MACHINERIES (INDIAN)                    
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)                    
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)                    
SUPPLIERS OF RAW MATERIALS                                

            
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET