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    Detailed Project Report on recycling tyre and to make rubber colour tiles

    Detailed Project Report on recycling tyre and to make rubber colour tiles
    Detailed Project Report on recycling tyre and to make rubber colour tiles
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      RECYCLING TYRE AND TO MAKE
      RUBBER COLOUR TILES
      [CODE NO.3174]  



      By the application of heat and chemical agents followed  by intense mechanical working to ground vulcanized scrap or worn out rubber  tires,  tubes and waste rubber  articles,  a  substantial regeneration  on  devulcanisation of the rubber compound  to  its original  plastic state is effected, thus permitting the  product to be compounded, processed and revulcanised.  There are several types of rubber powder made in different ways.   They  may  be lightly  vulcanized  and may contain  appreciable  quantities  of anti-agglomerating  agents  to prevent massing on  storage.   The trend now-a-days is towards automation in production of rubber goods during handling, mixing and processing.  The powder form of rubber is very easy to be handled.  The advantages of  powder processing  have  been  recognized  and  include  (a)  rapid  and inexpensive  mixing  ;  (b)  flexibility  in  compounding. Powder handling  equipments  are used in plastics industry  also;  hence those  equipments  can be utilized for  compounding  of  powdered rubber  before actual processing ; thus integration  of  the  two industries can be done without much extra capital outlay.

      COST ESTIMATION

      Plant  Capacity                               :    RECYCLING TYRE & TO RUBBER TILES         
      Land & Building (1500 Sq.Mtr)    :    Rs. 1.54 Cr
      Plant & Machinery                          :    Rs. 2.59 Cr
      Working Capital for 2 Months      :    Rs. 1.27 Cr
      Total Capital Investment               :    Rs. 5.52 Cr
      Rate of Return                                 :    17%
      Break Even Point                            :    67%



      INTRODUCTION    
      RAW MATERIALS    
      PROPERTIES    
      BASIC FACTS ABOUT TYRES    
      USES OF WASTE /RECYCLED TYRES    
      CHARACTERISTICS AND SPECIFICATION OF RUBBER TILES    
      USES AND APPLICATION OF RUBBER GRANULATE AND POWDERS    
      PROSPECTIVE OF TYRE RECYCLING OVERVIEW OF TYRE RECYCLING    
      MARKET SURVEY    
      SO WHAT EXACTLY IS RECLAIM?    
      OVERVIEW OF CRUMB RUBBER    
      CRUMB RUBBER PRODUCT RANGE    
      RUBBER TILES MANUFACTURE AND BENEFITS    
      RUBBER FLOOR TILES SPECIFICATION    
      TYPES OF RUBBER FLOORING AND ITS APPLICATION    
      GLOBAL MARKET POSITION OF TYRE RECYCLING    
      OVERVIEW OR RUBBER FLOORING PRODUCTS    
      ADVANTAGE AND DISADVANTAGE OF RUBBER FLOORING    
      CARE AND MAINTENANCE OF RUBBER FLOORING    
      RUBBER FLOORING PRODUCTS FROM RECLAIMED RUBBER    
      RUBBER TILES CLASSIFICATION AND DESCRIPTION    
      SIZE REDUCTION TECHNOLOGY TABLE . TYPICAL PRODUCT YIELD
         FROM SCRAP TYRES    
      SHREDDING AND GRINDING TECHNOLOGY FOR RUBBER POWDER    
      SCHEMATIC OF AN AMBIENT SCRAP TYRE RECYCLING SYSTEM.       
      CRYOGENIC GRINDING TECHNOLOGY SCHEMATIC OF A CRYOGENIC
         SCRAP TYRE RECYCLING SYSTEM.       
      MANUFACTURING PROCESS OF RUBBER POWDER FROM USED TYRE    
      PROCESS FLOW DIAGRAM    
      STEPS OF PROCESSING WASTE TYRE TO RUBBER POWDER    
      NEW PROCESS AND TREND FOR WASTE TYRES TO RUBBER POWDER    
      TYRE MANAGEMENT SYSTEMS    
      THE RANGE OF TYRE MATERIALS    
      POST – CONSUMER TYRES ARE VALUABLE RESOURCES    
      THE GROWING NEED FOR RECYCLED TYRE MATERIALS    
      ENVIRONMENTAL CONCERN OF TYRE RECYCLING    
      FEATURES OF TYRE RUBBER POWDER PRODUCTION LINE    
      FLOW PROCESS OF PROCESSING WASTE TIRE TO RUBBER POWDER    
      TECHNICAL SPECIFICATION OF MACHINERIES    
      COMPETITORS IN SOUTHERN AFRICA    
      PROCESS DESCRIPTION OF ANTI SHOCK PAVING RUBBER TILES    
      PROCESS FLOW DIAGRAM    
      PRODUCTION METHOD OF FLOOR COVERING    
      SERVICE LIFE OF RUBBER FLOORING AND PREVENTION
         OF STRUCTURAL DAMAGE    
      DETAILS OF MOULDING PLANT FOR RECYCLED RUBBER FLOORING    
      SUPPLIERS OF RAW MATERIALS    
      SUPPLIERS OF PLANT AND MACHINERIES    
      SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    
      MANUFACTURERS/SUPPLIERS OF RUBBER POWDER    

      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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