Detailed Project Report on recycling tyre and to make rubber colour tiles

RECYCLING TYRE AND TO MAKE
RUBBER COLOUR TILES
[CODE NO.3174]  


By the application of heat and chemical agents followed  by intense mechanical working to ground vulcanized scrap or worn out rubber  tires,  tubes and waste rubber  articles,  a  substantial regeneration  on  devulcanisation of the rubber compound  to  its original  plastic state is effected, thus permitting the  product to be compounded, processed and revulcanised.  There are several types of rubber powder made in different ways.   They  may  be lightly  vulcanized  and may contain  appreciable  quantities  of anti-agglomerating  agents  to prevent massing on  storage.   The trend now-a-days is towards automation in production of rubber goods during handling, mixing and processing.  The powder form of rubber is very easy to be handled.  The advantages of  powder processing  have  been  recognized  and  include  (a)  rapid  and inexpensive  mixing  ;  (b)  flexibility  in  compounding. Powder handling  equipments  are used in plastics industry  also;  hence those  equipments  can be utilized for  compounding  of  powdered rubber  before actual processing ; thus integration  of  the  two industries can be done without much extra capital outlay.

COST ESTIMATION

Plant  Capacity                               :    RECYCLING TYRE & TO RUBBER TILES         
Land & Building (1500 Sq.Mtr)    :    Rs. 1.54 Cr
Plant & Machinery                          :    Rs. 2.59 Cr
Working Capital for 2 Months      :    Rs. 1.27 Cr
Total Capital Investment               :    Rs. 5.52 Cr
Rate of Return                                 :    17%
Break Even Point                            :    67%



INTRODUCTION    
RAW MATERIALS    
PROPERTIES    
BASIC FACTS ABOUT TYRES    
USES OF WASTE /RECYCLED TYRES    
CHARACTERISTICS AND SPECIFICATION OF RUBBER TILES    
USES AND APPLICATION OF RUBBER GRANULATE AND POWDERS    
PROSPECTIVE OF TYRE RECYCLING OVERVIEW OF TYRE RECYCLING    
MARKET SURVEY    
SO WHAT EXACTLY IS RECLAIM?    
OVERVIEW OF CRUMB RUBBER    
CRUMB RUBBER PRODUCT RANGE    
RUBBER TILES MANUFACTURE AND BENEFITS    
RUBBER FLOOR TILES SPECIFICATION    
TYPES OF RUBBER FLOORING AND ITS APPLICATION    
GLOBAL MARKET POSITION OF TYRE RECYCLING    
OVERVIEW OR RUBBER FLOORING PRODUCTS    
ADVANTAGE AND DISADVANTAGE OF RUBBER FLOORING    
CARE AND MAINTENANCE OF RUBBER FLOORING    
RUBBER FLOORING PRODUCTS FROM RECLAIMED RUBBER    
RUBBER TILES CLASSIFICATION AND DESCRIPTION    
SIZE REDUCTION TECHNOLOGY TABLE . TYPICAL PRODUCT YIELD
   FROM SCRAP TYRES    
SHREDDING AND GRINDING TECHNOLOGY FOR RUBBER POWDER    
SCHEMATIC OF AN AMBIENT SCRAP TYRE RECYCLING SYSTEM.       
CRYOGENIC GRINDING TECHNOLOGY SCHEMATIC OF A CRYOGENIC
   SCRAP TYRE RECYCLING SYSTEM.       
MANUFACTURING PROCESS OF RUBBER POWDER FROM USED TYRE    
PROCESS FLOW DIAGRAM    
STEPS OF PROCESSING WASTE TYRE TO RUBBER POWDER    
NEW PROCESS AND TREND FOR WASTE TYRES TO RUBBER POWDER    
TYRE MANAGEMENT SYSTEMS    
THE RANGE OF TYRE MATERIALS    
POST – CONSUMER TYRES ARE VALUABLE RESOURCES    
THE GROWING NEED FOR RECYCLED TYRE MATERIALS    
ENVIRONMENTAL CONCERN OF TYRE RECYCLING    
FEATURES OF TYRE RUBBER POWDER PRODUCTION LINE    
FLOW PROCESS OF PROCESSING WASTE TIRE TO RUBBER POWDER    
TECHNICAL SPECIFICATION OF MACHINERIES    
COMPETITORS IN SOUTHERN AFRICA    
PROCESS DESCRIPTION OF ANTI SHOCK PAVING RUBBER TILES    
PROCESS FLOW DIAGRAM    
PRODUCTION METHOD OF FLOOR COVERING    
SERVICE LIFE OF RUBBER FLOORING AND PREVENTION
   OF STRUCTURAL DAMAGE    
DETAILS OF MOULDING PLANT FOR RECYCLED RUBBER FLOORING    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERIES    
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)    
MANUFACTURERS/SUPPLIERS OF RUBBER POWDER    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET