Detailed Project Report on silica ramming mass plant

SILICA RAMMING MASS PLANT
[CODE NO.3326]  


Ramming Mass is a Mixtures of graded refractory aggregate with or without air/heat-setting additive and with or without moisture. It is usually supplied at a consistency which requires mechanical method of application. A plasticizing agent may also be incorporated in the ramming masses.

Silica Ramming Mass offered by us is basically a mixture of different particle sizes of quartz with some binder chemicals
 
Silica Ramming Mass is Refractory used as lining in Induction Furnaces It is a dry lining refractory that can be used for all types of iron and steel and in both mini steel plants as well as foundries.

Ramming mix is characterized by thermal stability, corrosion resistance and wear resistance because it contains less binders, fire clay and moisture compared to plastic refractories.

•    Recommended for lining the iron melting coreless induction furnace

•    Premixed with binder to customer's specifications

•    Maximum recommended use limit - 3092°F (1700°C)

Silica ramming mass can safely be used up to an operating temperature of 1600°C it expands very little so it is superior to both alumina and magnesia to resist thermal shocks. Secondly its cost is very low in comparison to alumina and magnesia.

It is produced by crushing and grading of good quality quartzite having very purity. The impurities present will produce Unpredictable and more amount of liquid phase at high temperature thereby lowering chemical and mechanical resistance of lining. High purity silica yields more lining life. It also results in considerable uniformity in physical properties.

ely embroidered curtain. However, for embroidered polyester curtain, make sure that the thread used in embroidery is also made of polyester thread. The reason behind is that some threads, like cotton, can shrink over time. The best material to use in embroidering a polyester curtain is another polyester thread or one should consider silk thread. These materials do not wrinkle or shrink.


COST ESTIMATION

Plant  Capacity                                           :    100.00 MT./day
land & Building (10000 Sq.mtr)              :    Rs.  1.67 Cr
Plant & Machinery                                      :    Rs.  7.3  Cr
Working Capital for 1 Month                    :    Rs.  1.13 Cr
Total Capital Investment                           :    Rs. 10.14 Cr
Rate of Return                                            :    22%
Break Even Point                                        :    68%

INTRODUCTION    
TYPES OF SILICA RAMMING MASS    
SILICA RAMMING MASS (PLAIN & PREMIX)    
VARIOUS GRADES OF RAMMING MASS    
NORMAL    
NORMAL PREMIX    
ORDINARY GRADE    
SUPER SNOW WHITE    
SUPER SNOW WHITE PREMIXED RAMMING MASS (QUARTZ
AND QUARTZITE BASE)    
SILICA RAMMING MASS RECOMMENDED FOR    
NON-FERROUS    
CHARACTERISTICS    
PROPERTIES OF SILICA RAMMING MASS    
USES AND APPLICATION    
APPLICATIONS    
APPLICATION AREAS    
B.I.S. SPECIFICATION    
MARKET SURVEY    
FUTURE OUTLOOK    
SILICA BRICKS/SHAPES    
BASIC BRICKS/SHAPES    
MONOLITHIC    
SPECIAL PRODUCTS    
EXPORT DATA OF SILICA RAMMING MASS    
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA    
TOP SUPPLIERS    
TOP PORTS OF DISCHARGE    
IMPORT DATA OF SILICA RAMMING MASS    
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA    
TOP SUPPLIERS    
TOP PORTS OF DISCHARGE    
MANUFACTURERS/SUPPLIERS OF SILICA RAMMING MASS    
PROCESS FLOW CHART    
MANUFACTURING PROCESS    
(1) RAW MATERIAL PREPARATION    
(2) CRUSHING PROCESS    
(A) PRIMARY CRUSHING (COARSE CRUSHING)    
(B) SECONDARY CRUSHING (INTERMEDIATE CRUSHING)    
(3) GRINDING PROCESS    
(A) COARSE GRINDING    
(B) FINE GRINDING    
(4) SIZING    
(5) QUALITY CONTROL    
(6) PACKING    
(7) MARKING    
PLANT AND MACHINERY    
(1) TRANSPORTATION TECHNOLOGIES    
(2) CRUSHING TECHNOLOGIES    
A) JAW CRUSHERS    
B) GYRATORY (CONE) CRUSHERS    
C) ROLLER CRUSHERS    
D) HAMMER CRUSHER    
E) IMPACTOR/IMPACT BREAKERS    
F) ROTOPOCTOR    
(3) SCREENING TECHNOLOGIES    
A) GRIZZLIE TYPE SCREENS    
B) VIBRATING SCREEN    
C) ROTARY SCREEN    
(4) WASHING TECHNOLOGIES    
(5) MATERIAL HANDLING TECHNOLOGIES USED IN LIME
    STONE CRUSHING UNITS    
A) FEEDERS    
B) CONVEYORS    
TYPES OF CONVEYORS ARE AS FOLLOWS    
C) BUCKET ELEVATORS    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
QUARTAZ LUMP    
PACKAGING MATERIALS (HDPE BAGS)    
SUPPLIERS OF PLANT AND MACHINERIES    
CRUSHING PLANT    
SUPPLIERS OF BALL MILL    
SUPPLIERS OF POWER TRANSFORMER    
SUPPLIERS OF ELECTRICAL PANEL    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
PLATEFARM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SHOT BLASTING MACHINE    
SUPPLIERS OF BAG PACKAGING MACHINE    
                                      
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET