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    Detailed Project Report on stone paper manufacturing cap: 1400 ton/year

    Detailed Project Report on stone paper manufacturing  cap: 1400 ton/year
    Detailed Project Report on stone paper manufacturing cap: 1400 ton/year
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      STONE PAPER MANUFACTURING CAP: 1400 TON/YEAR
      [CODE NO.3444]



      Stone paper is a shortened form of environmentally friendly inorganic powder rock paper, the name in the paper industry called "synthetic paper". It's a kind of variety processing paper. As the main raw material of calcium carbonate from the earth's most abundant mineral resources combining with polymer materials and various inorganic materials for the auxiliary, stone paper is made by the world's leading advanced technologies which solve the traditional paper-making harm to the environment pollution problems, but also solve the white pollution and plenty waste of oil problems.

      Inorganic Powder Environmental Protection Stone Paper (hereinafter referred to as Stone Paper) is made by huge storage and wide distribution of limestone mineral resources for main raw material (calcium carbonate content for 70 ~ 80%), combining with the high polymer material of raw materials (content is 20 to 30%), using polymer interface chemical principle and the characteristics of the polymer modification, under treatment of a special technology through the polymer extrusion and blow workmanship. Stone paper not only own the same writing and printing characters of plant fiber paper, but also has the core characters of plastic packing materials.

      Using 85% 1500-2500 meshes super fine powder of calcium carbonate from limestone combining with 15% additive making into master batch convert into paper or bags through extrusion blown film equipment.

      Stone paper (also known as rock paper, paper from waste marble, mineral paper, or rich mineral paper) is a paper-like product manufactured from calcium carbonate bonded with high-density polyethylene (HDPE). It is used for stationery, leaflets, posters, books, magazines, bags, packaging, wallpaper, adhesives, tags, in-mould labels, plates, trays, containers and many other uses.


      COST ESTIMATION

      Plant  Capacity                                             :     5.00 Tons/day
      land & Building (1600 Sq.Mtr)                   :    Rs.    02.08 Cr
      Plant & Machinery                                        :    Rs.    12.60 Cr
      Working Capital for 3 Months                    :    Rs.    2.29  Cr
      Total Capital Investment                            :    Rs.    17.23 Cr
      Rate of Return                                             :    23%
      Break Even Point                                         :    62%


      INTRODUCTION    
      PROPERTIES OF STONE PAPER    
      USES AND APPLICATION OF STONE PAPER    
      TECHNICAL BENEFITS OF STONE PAPER    
      ORIGIN AND TECHNOLOGY    
      MARKET POSITION OF STONE PAPER    
      U.S. STONE PAPER MARKET REVENUE, BY APPLICATION,
         2013 - 2024 (USD MILLION)    
      GLOBAL OVERVIEW OF STONE PAPER INCLUDING SOUTH AMERICA    
      MARKET OF PAPER INDUSTRY IN SOUTH AMERICA    
      DISTRIBUTION OF PAPER PRODUCTION IN 2016 BY GRADE (WORLD WIDE)    
      PRESENT MANUFACTURERS/SUPPLIERS OF STONE PAPER    
      ADVANTAGE AND FEATURES OF STONE PAPER (SYNTHETIC PAPER)    
      THE ADVANTAGE AND THE FEATURE    
      THE APPLICATION FIELD.    
      THE DEVELOPMENT FOREGROUND OF THE SYNTHETIC PAPER    
      MATERIAL SAFETY DATA SHEET (MSDS) OF RAW MATERIALS    
      CALCIUM CARBONATE    
      1. PRODUCT IDENTIFICATION    
      2. COMPOSITION/INFORMATION ON INGREDIENTS    
      3. HAZARDS IDENTIFICATION    
      EMERGENCY OVERVIEW    
      POTENTIAL HEALTH EFFECTS    
      4. FIRST AID MEASURES    
      5. FIRE FIGHTING MEASURES    
      6. ACCIDENTAL RELEASE MEASURES    
      7. HANDLING AND STORAGE    
      8. EXPOSURE CONTROLS/PERSONAL PROTECTION    
      PERSONAL RESPIRATORS (NIOSH APPROVED):    
      SKIN PROTECTION:    
      9. PHYSICAL AND CHEMICAL PROPERTIES    
      10. STABILITY AND REACTIVITY    
      11. TOXICOLOGICAL INFORMATION    
      12. ECOLOGICAL INFORMATION    
      13. DISPOSAL CONSIDERATIONS    
      14. TRANSPORT INFORMATION    
      15. REGULATORY INFORMATION    
      OVERVIEW OF STONE PAPER MANUFACTURE    
      RAW MATERIALS    
      ENVIRONMENTAL COMPARISON OF STONE PAPER
      WATER CONSUMPTION    
      USE STONE PAPER!    
      PRODUCTION WASTE    
      USE STONE PAPER!    
      LARGE TRASH BAGS!    
      GREENHOUSE GAS EMISSION    
      MANUFACTURING PROCESS OF STONE PAPER    
      THE FEATURE OF ROLLING PROCESS:    
      CURTAIN COATING PROCESS:    
      TWO WAY STRETCH    
      PROCESSING DETAILS OF STONE MADE GREEN ENERGY PAPER    
      FORMULATION OF STONE PAPER    
      PROCESS FLOW DIAGRAM    
      SEQUENCES IN STONE PAPER MANUFACTURING    
      GRIND POWDER PROCESS    
      PELLETIZING PROCESS    
      BLOWN FILM PRODUCTION    
      COATING PROCESS    
      PAPER MAKING    
      CUTTING & FINISHING    
      STANDARDIZED STONE PAPER MANUFACTURING    
      STONE PAPER PRODUCTION    
      AND MATERIAL COMPOSITION    
      TECHNICALITIES AND SPECIFICATION    
      OF STONE PAPER PROCESSING LINE    
      THE PELLETIZING FLOWING CHART    
      THE PAPER EXTRUSION FLOWING CHART    
      STONE PAPER PRODUCT SPECIFICATION    
      MACHINE SPECIFICATION    
      I. OUTLINE    
      II. EQUIPMENT LIST    
      PLANT LAYOUT    
      SUPPLIERS OF RAW MATERIALS (INDIAN)    
      CALCIUM CARBONATE (LIME STONE)    
      POLYETHYLENE RESIN    
      SUPPLIERS OF PLANT & MACHINERIES (GLOBALLY)    

                                  
      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      
       

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