Detailed Project Report on stone paper

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Description
How to Start Business

STONE PAPER MANUFACTURING

[CODE NO.4000]

"Stone paper" is also known as rock paper, paper from waste marble, mineral paper, or rich mineral paper. Stone paper is a product resembling paper. It is strong and durable; made from calcium carbonate with a binder of high density polyethylene (HDPE).

Stone paper is a term that describes a number of formulas for papermaking which basically contain calcium carbonate which can come from waste rock, marble and tiles, not from plant fibers. The main content of rock paper is calcium carbonate which comes from stone (rock); so that stone paper is sometimes also called rock paper. Stone paper is made from stone which is crushed into powder form, mixed with a non-toxic and recyclable binder, i.e. HDPE.

Stone paper containing 80% limestone and 20% recycled polyethylene have been produced by a printing industry in Germany. The mixture of raw materials used are claimed environmentally friendly and can be used for several printed products such as posters, leaflets, up to bag products, and used by farmers for labels and coatings of pot. This paper can be used as a substitute for polypropylene because it is more water resistant, ultra violet (UV) resistant, with high tear strength, even higher than ordinary paper. In addition, stone paper can be even written when it is in wet condition.

Rock paper is claimed to be very environmentally friendly paper. It is different from conventional paper because it does not use wood pulp as its raw material. The technology for making stone paper is also claimed not to pollute air and water; no chlorine or acid compounds used, and the resulting stone paper is really non-toxic and even food safe. It is also believed that the stone paper production process improves air, soil and water quality, and reduces energy consumption.

COST ESTIMATION

Plant Capacity 7.00 MT/Day

Land & Building (3000 sq.mt.) Rs. 3.95 Cr

Plant & Machinery Rs. 14.17 Cr

Working Capital for 2 Month Rs. 1.29 Cr

Total Capital Investment Rs. 19.76 Cr

Rate of Return 19%

Break Even Point 62%

INTRODUCTION

TYPES OF STONE PAPER

STONE PAPER TYPES:

CALCIUM CARBONATE - CACO3

HIGH-DENSITY POLYETHYLENE HDPE

MATERIALS:

PROCESS:

STONE PAPER BY THE NUMBERS:

*FIGURES PROVIDED BY ENVIRONMENTAL DEFENSE:

WWW.ENVIRONMENTALDEFENSECENTER.ORG

PHOTO-DEGRADABLE:

PROPERTIES OF STONE PAPER

CHARACTERISTICS OF STONE PAPER

PRODUCTS MADE FROM STONE PAPER

CLASS OF STONE PAPER

TABLE. SEVERAL PRODUCT VARIANTS OF S-CLASS AND R-CLASS

USES AND APPLICATION OF STONE PAPER

CHALLENGES OF STONE PAPER MARKET

PROPERTIES OF STONE PAPER

TECHNICAL BENEFITS OF STONE PAPER

ORIGIN AND TECHNOLOGY

GLOBAL MARKET OVERVIEW OF STONE PAPER

MARKET POSITION OF STONE PAPER

U.S. STONE PAPER MARKET REVENUE, BY APPLICATION,

2013 - 2024 (USD MILLION)

MARKET FORECAST OF STONE PAPER

PRESENT MANUFACTURE OF STONE PAPER

PRESENT MANUFACTURERS/SUPPLIERS OF STONE PAPER {GLOBAL}

ADVANTAGE AND FEATURES OF STONE PAPER (SYNTHETIC PAPER)

THE ADVANTAGE AND THE FEATURE

THE APPLICATION FIELD.

THE DEVELOPMENT FOREGROUND OF THE SYNTHETIC PAPER

MATERIAL SAFETY DATA SHEET (MSDS) OF RAW MATERIALS

CALCIUM CARBONATE

1. PRODUCT IDENTIFICATION

2. COMPOSITION/INFORMATION ON INGREDIENTS

3. HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW

POTENTIAL HEALTH EFFECTS

4. FIRST AID MEASURES

5. FIRE FIGHTING MEASURES

6. ACCIDENTAL RELEASE MEASURES

7. HANDLING AND STORAGE

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

AIRBORNE EXPOSURE LIMITS:

PERSONAL RESPIRATORS (NIOSH APPROVED):

SKIN PROTECTION:

9. PHYSICAL AND CHEMICAL PROPERTIES

10. STABILITY AND REACTIVITY

11. TOXICOLOGICAL INFORMATION

12. ECOLOGICAL INFORMATION

13. DISPOSAL CONSIDERATIONS

14. TRANSPORT INFORMATION

15. REGULATORY INFORMATION

OVERVIEW OF STONE PAPER MANUFACTURE

RAW MATERIALS 60

ECOFRIENDLY AND HIGH QUALITY PAPER MADE FROM STONE

FEATURES OF STONE PAPER PRODUCTION MACHINE

EXTRUSION

CASTING

CORONA SYSTEM, EDGE CUTTING, AND WINDER:

COATING:

STONE PAPER COMPONENT

STANDARD PRODUCTION LINE OF STONE PAPER

I. OUTLINE

II. EQUIPMENTS:

III. TECHNICAL DETAILS

1. 130/38 HIGH TORQUE SINGLE SCREW EXTRUDER

2. SCREEN CHANGER

PP PE STONE PAPER EXTRUSION LINE MAIN TECHNICAL PARAMETER

ENVIRONMENTAL COMPARISON OF STONE PAPER

WATER CONSUMPTION

PRODUCTION WASTE

LARGE TRASH BAGS!

GREENHOUSE GAS EMISSION

MANUFACTURING PROCESS OF STONE PAPER

ROLLING PROCESS

THE FEATURE OF ROLLING PROCESS:

CURTAIN COATING PROCESS:

TWO WAY STRETCH

DETAILS OF STONE PAPER FROCESSING

FIGURE 1. LAYER SCHEMATIC PICTURE OF STONE PAPER

FIGURE 2. FLOW CHART OF SINGLE-LAYERED STONE PAPER

MANUFACTURING PROCESS

PROCESS OF RECYCLABE STONE PAPER

THERE, THE FOLLOWING PROCESS STEPS ARE CARRIED OUT:

STONE MADE TO MANUFACTURE GREEN ENERGY PAPER

A STONE-MADE GREEN ENERGY PAPER, COMPRISING:

FORMULATION OF STONE PAPER

PROCESS FLOW DIAGRAM

SEQUENCES IN STONE PAPER MANUFACTURING

GRIND POWDER PROCESS

PELLETIZING PROCESS

BLOWN FILM PRODUCTION

COATING PROCESS

PAPER MAKING

CUTTING & FINISHING

STANDARDIZED STONE PAPER MANUFACTURING

STONE PAPER PRODUCTION AND MATERIAL COMPOSITION

TECHNICALITIES & SPECIFICATION OF STONE PAPER PROCESSING LINE

THE PELLETIZING FLOWING CHART

THE PAPER EXTRUSION FLOWING CHART

STONE PAPER PRODUCT SPECIFICATION

ENVIRONMENTAL ASPECT OF STONE PAPER

SUPPLIERS OF RAW MATERIALS (INDIAN)

SUPPLIERS OF CALCIUM CARBONATE (LIME STONE)

SUPPLIERS OF POLYETHYLENE RESIN

SUPPLIERS OF PLANT & MACHINERIES (GLOBALLY)

APPENDIX – A:

1. COST OF PLANT ECONOMICS

2. LAND & BUILDING

3. PLANT AND MACHINERY

4. FIXED CAPITAL INVESTMENT

5. RAW MATERIAL

6. SALARY AND WAGES

7. UTILITIES AND OVERHEADS

8. TOTAL WORKING CAPITAL

9. COST OF PRODUCTION

10. PROFITABILITY ANALYSIS

11. BREAK EVEN POINT

12. RESOURCES OF FINANCE

13. INTEREST CHART

14. DEPRECIATION CHART

15. CASH FLOW STATEMENT

16. PROJECTED BALANCE SHEET

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