Detailed Project Report on surgical cotton manufacturing unit

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SURGICAL COTTON MANUFACTURING UNIT
[CODE NO. 1880]

   Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture.

   The raw cotton is processed by series of steps which render the cotton hydro-phallic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc.

   Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phillic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc., With the development of medical facilities and growing awareness towards personal hygiene, the absorbent cotton industry registered steady growth rate in past and is picking up pace with the spread of education and upward economic growth of towns and villages.

COST ESTIMATION

Plant Capacity                                     3.00 MT./day
Land & Building (5000 Sq.Mtr)         Rs. 5.18 Cr
Plant & Machinery                                Rs 2.02 Cr
W.C. for 2 Months                                 Rs. 1.64 Cr
Total Capital Investment                     Rs 9.24 Cr
Rate of Return                                      43%
Break Even Point                                  41%

1.   INTRODUCTION
2.    PROPERTIES
3.    PROPERTIES: (SURGICAL COTTON)
4.    USES AND APPLICATIONS
5.    B. I. S. SPECIFICATION
6.    MARKET SURVEY
7.    ABSORBENT COTTON MANUFACTURERS & EXPORTERS
8.    PROCESS OF MANUFACTURE OF ABSORBANT COTTON
9.    FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON
10.    PROCESS OF MANUFACTURE FOR BANDAGES
11.    PROCESS FLOW SHEET FOR THE MANUFACTURE OF SURGICAL BANDAGE
12.    PLANT LAYOUT
13.    COTTON ROLLING MACHINE AND METHOD
   OF MAKING COTTON ABSORBENT ROLLS
14.    INDUSTRIAL ABSORBENT FROM COTTON REGINS
15.    SURGICAL BANDAGE
16.    ELASTIC SURGICAL BANDAGE
17.    COMPRESSION BANDAGE
18.    COMPLETE PLANT SUPPLIERS
19.    SUPPLIERS OF PLANT AND MACHINERY
20.    MACHINERY FOR SURGICAL COTTON & BANDAGE
21.    LIST OF BUYERS


APPENDIX –A

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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