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    Detailed Project Report on tmt bar and wire rod

    Detailed Project Report on tmt bar and wire rod
    Detailed Project Report on tmt bar and wire rod
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      TMT BAR AND WIRE ROD
      [CODE NO.3394]  



      (A) TMT BAR

      TMT bars or Thermo-Mechanically Treated bars are high-strength reinforcement bars having a tough outer core and a soft inner core. The very first step of the manufacturing process involves passing the steel wires through a rolling mill stand. Thereafter, these rolled steel wires are again passed through the Tempcore water cooling system. While passing the wires through the water cooling system, the water pressure is optimized. The sudden quenching and drastic change in temperature toughen the outer layer of the steel bar, thus making it super tough and durable. Once this process is over, the TMT bars are subject to atmospheric cooling. This is done in order to equalise the temperature difference between the soft inner core and the tough exterior. Once the TMT bar cools down, it slowly turns into a ferrite-pearlite mass. The inner core remains soft giving the TMT bar great tensile strength and elongation point. This design is unique to the TMT bars and gives superior ductility to the bars. Also, this unique manufacturing technique and the absence of Cold stress make this bar corrosion-resistant and boost its weldability.

      This same manufacturing process is used to manufacture high-quality SRMB TMT bars. This delivers greater tensile strength to the TMT bars. The most important features of SRMB TMT bar include higher elongation. This improves the bend/re-bend properties or the TMT bars, thus making it safe from natural calamities such as an earthquake. The Thermal stability of SRMB TMT bars is high which makes them safe from any fire accidents. The special ribbed design of the SRMB TMT bars form a stronger bond with the concrete or cement, thus, provides additional support and strength to the building structure and improves their longevity and durability. The high tensile strength and flexibility make SRMB TMT bars the ultimate choice for earthquake-prone zones. SRMB TMT bars have greater shock-absorbing capacity when compared to other TMT bars. This prevents the collapse of a building during an earthquake and ensures the longevity of the structure. Compared to ordinary steel bars, the same quantity of TMT bars can provide 20% additional strength to the structure. Other SRMB products include AZAR Bars (Zinga coated TMT bars), De-formed TMT bars, and De-formed corrosion resistant TMT bars.

      COST ESTIMATION

      Plant  Capacity                                                 :       600.00 MT./day       
      land & Building (12000)Sq.Mtr)                    :    Rs.  10.32 Cr
      Plant & Machinery                                           :    Rs.  14.98 Cr
      Working Capital for 1 Month                         :    Rs.  58.37 cr
      Total Capital Investment                                :    Rs.  85.31 Cr
      Rate of Return                                                  :    61%
      Break Even Point                                              :    30%


      INTRODUCTION    
      (A) TMT BAR    
      PROPERTIES OF THE TMT BARS    
      PROPERTIES OF TMT BARS    
      PHYSCIAL PROPERTY    
      CHEMICAL PROPERTY    
      ADVANTAGES OF TMT BAR    
      USES AND APPLICATION    
      WIRE RODS    
      (B) WIRE ROD    
      CARBON STEEL WIRE ROD    
      QUALITIES OF CARBON STEEL WIRE ROD    
      MECHANICAL PROPERTIES OF C STEEL WIRE ROD    
      GRADE OF WIRE ROD    
      GRADES    
      SPECIFICATION OF WIRE ROD    
      B.I.S. SPECIFICATION    
      MARKET SURVEY    
      MARKET SIZE    
      HISTORICAL BACKGROUND    
      COMMODITIZING REBAR MARKETS    
      FRAGMENTED MARKETS    
      BRANDING IN THE REBAR INDUSTRY    
      FRP IN THE FRAY,    
      OUTLOOK    
      MARKET POSITION OF RE-BARS    
      THE DEMAND TREND FOR VARIOUS LONG STEEL PRODUCTS
         IS DEPICTED BELOW:    
      THE DEMAND BREAK-UP OF BARS AND RODS (NON-ALLOY)
         FOR 2012-13 IS DEPICTED BELOW:    
      THE CEO’S PERSPECTIVE OF THE COMPLEX BUSINESS UNIVERSE    
      TECHNOLOGY IMPACT    
      MARKET OPPORTUNITIES/DEMAND DRIVERS    
      CHALLENGES AND RESTRAINTS    
      EXPORT DATA OF TMT BARS    
      IMPORT DATA OF TMT BARS    
      MANUFACTURERS/SUPPLIERS OF TMT BAR AND WIRE ROD    
      PROCESS FLOW CHART FOR EPOXY COATED TMT BAR    
      MANUFACTURING PROCESS    
      (A) TMT BAR    
      2. ROLLING PROCESS    
      3. TMT PROCESS    
      4. CUTTING PROCESS    
      5. FINISHING:    
      6. INSPECTION AND TESTING OF TMT BAR    
      PLANT LAYOUT    
      SUPPLIERS OF RAW MATERIALS    
      M.S. BILLET    
      FURNACE OIL    
      DEGREASING CHEMICAL    
      PICKLING CHEMICALS    
      SUPPLIERS OF PLANT AND MACHINERIES    
      REHEATING FURNACE    
      ANNEALING FURNACE    
      TMT BAR ROLLING COMPELETE PLANT    
      COOLING BED    
      DRILLING MACHINE    
      MILLING MACHINE    
      CNC LATHE MACHINE    
      BOARING MACHINE    
      POWER HACKSAW    
      GRINDING MACHINE    
      POWER PRESS    
      WELDING MACHINE    
      EOT CRANE    
      POWER TRANSFORMERS    
      ELECTRICAL PANEL    
      COOLING TOWER    
      EFFULENT TREATMENT PLANT    
      AIR POLLUTION CONTROL EQUIPMENTS    
      AIR CONDITIONING EQUIPMENTS    
      AIR COMPRESSORS    
      PLATFORM WEIGHING MACHINE    
      MATERIAL HANDLING EQUIPMENTS    
      FIRE FIGHTING EQUIPMENTS    
      SHOT BLASTING MACHINE    
      JIGS AND FIXTURE    
      SUBMERSIBLE WATER PUMP    


      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      




       

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