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    Detailed Project Report on tomato paste,ketchup, tomato puree and tomato powder

    Detailed Project Report on tomato paste,ketchup, tomato puree and tomato powder
    Detailed Project Report on tomato paste,ketchup, tomato puree and tomato powder
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      TOMATO PASTE, KETCHUP, TOMATO PUREE AND TOMATO POWDER
      [CODE NO.3254]


      Tomatoes are amongst the most widely grown crop in India. The largest production centers are in southern and central India-Principally the states of Andhra Pradesh, Telangana, Karnataka, Madhya Pradesh and Maharashtra. Tomatoes are produced and processed during the two main seasons across much of India-August to October (Kharif) and December to April (rabi). Where conditions suit, tomatoes are also grown during the off-season (May to July) including under protected cultivation though given the low volumes of production, prices are often the highest during this period.

      India is the world’s second largest tomato producer but processes less than 1% of its production. This impacts farmers by way of high postharvest losses and low returns during periods of market glut. Indian tomato based product manufacturers import significant quantities of tomato pulp and paste at high prices which also entails an import duty of 30%. Existing Indian paste and pulp makers are unable to operate their units at optimum capacities due to a lack of fresh tomato at the required volumes at the right price. Further, the types of tomatoes currently grown in India are generally less suitable for processing  due to their low quality parameters for paste and pulp production. The overall result of these constraints is a loss of value to all stakeholders involved with tomato production and processing and its wider impact on local and regional economic development.

      COST ESTIMATION

      Plant  Capacity                                                   :    TOMATO PRODUCTS (PASTE, KETCHUP,PUREE & POWDER)                    
      land & Building (1200 sq.mtr)                         :    Rs. 73.00 Lacs
      Plant & Machinery                                              :    Rs.  1.20   Cr
      Working Capital for 3 Months                          :    Rs.  1.36   Cr
      Total Capital Investment                                   :    Rs.  3.45   Cr
      Rate of Return                                                     :    30%
      Break Even Point                                                :    65%


      INTRODUCTION    
      USES AND APPLICATIONS    
      (1)  TO MAKE TOMATO JUICE    
      (II) TOMATO KETCHUP MAKING    
      (III)  TOMATO SOUP    
      (IV)  TOMATO CHUTNEY    
      (V)  TOMATO COCKTAIL     
      TOMATO POWDER    
      DEHYDRATED TOMATO POWDER IN FOOD PRODUCTION    
      DEHYDRATED TOMATO POWDER IN BEVERAGE    
      DEHYDRATED TOMATO POWDER IN PHARMACEUTICAL    
      DEHYDRATED TOMATO POWDER IN COSMETICS    
      DEHYDRATED TOMATO POWDER IN AGRICULTURE/ANIMAL FEED    
      TOMATO POWDER CAN BE USED VARIOUS WAYS, SUCH AS     
      PROPERTIES    
      TOMATO POWDER-PROPERTIES    
      NUTRIENT BALANCE    
      NUTRITION INFORMATION    
      RAW MATERIALS    
      B.I.S. SPECIFICATION    
      OVERVIEW AND ECONOMIC OUTLOOK OF QATAR    
      ECONOMIC OUTLOOK    
      MAJOR INDICATORS    
      INCOME AND INCOME SPENDING    
      MARKET POSITION    29
      OPTIMISING FOOD DEMAND AND SUPPLY FOR QATAR    
      GLOBAL    
      TOMATO PROCESSING INDUSTRY    
      PROCESSED PRODUCTS AND PROCESS    
      THE INDIAN PROCESSED TOMATO MARKET AND TOMATO SUPPLY CHAIN    
      LEADING INDIAN TOMATO PASTE MAKERS AND PRODUCT MANUFACTURERS    
      CURRENT TRENDS    
      TOMATO POWDER    
      DETAILED EXPORT DATA OF TOMATO POWDER    
      MANUFACTURER OF TOMATO POWDER    
      MANUFACTURERS/EXPORTERS OF TOMATO PROCESSING    
      COMPOSITION OF TOMATO    
      VITAMINS    
      GLOBAL OVERVIEWS OF TOMATOES    
      RAW MATERIAL BASE PRICE    
      TRADE    
      TABLE: ITALY’S LEADING EXPORTS OF PREPARED TOMATOES
         (JANUARY-DECEMBER 2015)    
      TABLE: ITALY’S LEADING EXPORTS OF PREPARED TOMATOES
         (JANUARY-JULY 2016)    
      TABLE: ITALY’S LEADING IMPORTS OF PREPARED TOMATOES
         (JANUARY-DECEMBER 2015)    
      TABLE: ITALY’S LEADING IMPORTS OF PREPARED TOMATOES
         (JANUARY-JULY 2016)    
      GLOBAL MARKET POSITION OF TOMATOES PROCESSING    
      2016 CALIFORNIA TOMATO PASTE PROCESSING CAPACITY    
      WORLD PRODUCTION ESTIMATE OF TOMATOES FOR PROCESSING
         (IN 1000 METRIC TONS)    
      PRODUCTION OF FRUIT AND VEGETABLES, 2015 (1000 TONES)    
      MANUFACTURING PROCESS    
      THE VARIOUS STAGES ARE AS FOLLOWS     
      EFFECT OF STORAGE ON THE COLOUR AND SENSORY ATTRIBUTES
         OF TOMATO PUREE    
      MATERIALS AND METHODS    
      PROCUREMENT OF MATERIAL    
      HOT WATER BLANCHING    
      STEAM BLANCHING    81
      MICROWAVE BLANCHING    
      MANUFACTURING PROCESS IN DETAILED TOMATO PRODUCTS    
      TOMATO JUICE    
      WASHING THE TRIMMING    
      CRUSHING    
      PULPING    83
      HOT PULPING    
      EXTRACTION OF JUICE    
      CONTINUOUS SPIRAL PRESS    
      COLD PULPING    
      TOMATO PUREE    
      PREPARATION    
      PULP CONCENTRATION    
      OPEN COOKERS    
      PULP CONSISTENCY    
      METHOD- 1    
      METHOD - II    
      THE END POINT    
      PACKING    
      TOMATO PASTE    
      QUALITY CONTROL    
      PROCESS FLOW DIAGRAM FOR TOMATO PUREE    
      PROCESS FLOW DIAGRAM FOR TOMATO PROCESSING    
      MANUFACTURING PROCESS OF TOMATO KETCHUP    
      DEVELOPING QUALITY TOMATOES & PREPARATION    
      PULPING    
      ADDING INGREDIENTS AND COOKING
      FINISHING    
      REMOVING AIR    
      FILLING    
      COOLING    
      LABELING AND PACKING    
      PROCESS FLOW DIAGRAM FOR TOMATO KETCHUP    
      PROCESS DETAILS    
      SUN-DRYING    
      MODERN METHOD OF DEHYDRATION (SPRAY DRYING)    
      DESCRIPTION OF PROCESS    
      SPRAY DRYING    
      NATUREL OF SPRAY DRYING    
      SPRAY DRYER SYSTEMS    
      SPRAY DRYING AIDS    
      MANUFACTURING PROCESS OF TOMATO POWDER    
      FLOW DIAGRAM FOR THE MANUFACTURING    
      OF TOMATO POWDER    
      OTHER RELATED INFORMATIONS    
      A PROCESS FOR PREPARING TOMATO POWDER    
      PROCESS FOR DEHYDRATING TOMATO    
      PROCESS 1    
      PROCESS 2    
      PROCESS 3    
      PROCESS 4    
      PHYSIOCHEMICAL PROPERTIES OF TOMATO POWDER AS AFFECTED
         BY DIFFERENT DEHYDRATION    
      MATERIALS AND METHODS    
      A. SOURCE OF MATERIAL AND SAMPLE PREPARATION    
      B. PRE-TREATMENTS GIVEN PRIOR TO DEHYDRATION PROCESS    
      C. CHEMICAL ANALYSIS    
      D. ESTIMATION OF LYCOPENE CONTENT BY HPLC METHOD    
      E. DEHYDRATION PROCESSES    
      F. PHYSICOCHEMICAL ANALYSIS    
      RESULTS AND DISCUSSION    
      TECHNICAL ASPECTS FOR TOMATO PROCESSING    
      TOMATO JUICE    
      TOMATO PUREE    
      TOMATO KETCHUP    
      FPO SPECIFICATION    
      OPERATION IN TOMATO PROCESSING UNIT    
      TOMATO PROCESSING FOR JUICE    
      TOMATO PROCESSING FOR KETCHUP    
      TOMATO PROCESSING FOR PULP    
      TOMATO PROCESSING FOR PUREE    
      TOMATO PROCESSING FOR SAUCE    
      LICENSE & REGISTRATION REQUIRE FOR TOMATO PROCESSING UNIT    
      SUPPLIERS OF PLANT AND MACHINERY (IMPROTED)    
      SUPPLIERS OF PLANT AND MACHINERY    
      ROTARY WASHER    
      EVAPORATORS    
      AUTOMATIC POUCH FILLING MACHINES    
      WEIGHING MACHINE    
      LABORATORY TESTING EQUIPMENTS    
      MATERIAL HANDLING EQUIPMENTS    
      BOILERS    
      COMPLETE PLANT & MACHINERY SUPPLIERS FOR TOMATO PROCESSING UNIT    
      SUPPLIERS OF RAW MATERIALS    
                      


                  
      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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