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    Detailed Project Report on toughened glass plant (import of float and clear glass)

    Detailed Project Report on toughened glass plant (import of float and clear glass)
    Detailed Project Report on toughened glass plant (import of float and clear glass)
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      TOUGHENED GLASS PLANT
      (IMPORT OF FLOAT AND CLEAR GLASS)
       [CODE NO.3139]



      Toughened or tempered glass is a type of safety glass processed by controlled thermal or chemical treatments to increase its strength compared with normal glass. Tempering puts the outer surfaces into compression and the inner surfaces into tension. Such stresses cause the glass, when broken, to crumble into small granular chunks instead of splintering into jagged shards as plate glass (a.k.a. annealed glass) creates. The granular chunks are less likely to cause injury.

      As a result of its safety and strength, toughened glass is used in a variety of demanding applications, including passenger vehicle windows, shower doors, architectural glass doors and tables, refrigerator trays, mobile screen protectors, as a component of bulletproof glass, for diving masks, and various types of plates and cookware.

      Toughened glass, as the name itself suggests, is glass material is tougher than ordinary glass that has low resistance power. These are stronger varieties that are used in various places, whether residential or commercial constructions. In fact, the strength of the toughened glass is up to five times more than that of annealed glasses. Toughened glass is also used to manufacture glassware and these products are comparatively safer and offer more durability. However, the strength of these items should not be confused with any wrong perception of being unbreakable. If products made of toughened glass are handled with proper care, they can last even for a lifetime.


      COST ESTIMATION

      Plant  Capacity                                :       1500.00 Sq.ft./day                               
      Land & Building (4000 Sq.Mtr)    :    Rs. 2.24 Cr
      Plant & Machinery                          :    Rs. 1.20 Cr
      Working Capital for 2 Months      :    Rs. 87.82 Lacs
      Total Capital Investment               :    Rs. 4.54  Cr
      Rate of Return                                :    25%
      Break Even Point                           :    58%


      INTRODUCTION    
      LAMINATED TOUGHENED SAFETY GLASS:-    
      TOUGHENED GLASS HAS TO PASS THE FOLLOWING IMPORTANT TESTS:    
      BECAUSE OF THE STRENGTH AND OTHER SPECIFIC PHYSICAL PROPERTIES
      MENTIONED ABOVE, IT FINDS APPLICATIONS IN THE FOLLOWING FIELDS:    
      ADVANTAGES AND DISADVANTAGE OF TOUGHENED GLASS    
      AUTOMOBILES    
      BUILDINGS AND STRUCTURES    
      FOOD SERVICE    
      COOKING AND BAKING    
      MOBILE DEVICES    
      MANUFACTURING    
      ADVANTAGES    
      DISADVANTAGES    
      INSULATED GLASS    
      MARKET POTENTIAL    
      UK TEMPERED GLASS MARKET DEMAND, BY APPLICATION, 2012-2022
      (MILLION SQUARE METERS)    
      OVERVIEW OF GLOBAL GLASS MARKET    
      MAIN TYPES OF GLASS    
      ANNEALED GLASS    
      TOUGHENED GLASS    
      LAMINATED GLASS    
      LAMINATED GLASS IS PRODUCED USING ONE OF TWO METHODS:    
      COATED    
      DETAILED EXPORT DATA OF TOUGHENED GLASS    
      DETAILED IMPORT DATA OF TEMPERED CLEAR GLASS    
      B.I.S. SPECIFICATION    
      TOUGHENED GLASS    
      CHARACTERISTICS OF TOUGHENED GLASS    
      PROPERTIES OF TOUGHENED GLASS    
      BENEFITS:    
      STRENGTH & SAFETY CONSIDERATIONS    
      RESISTANCE TO THERMAL BREAKAGE    
      PROPERTIES    
      APPLICATIONS OF TOUGHENED GLASS    
      ADVANTAGES:    
      TOUGHENED WINDOW PANES:    
      MANUFACTURING PROCESS OF TOUGHENED GLASS    
      GLASS CUTTING    
      GLASS POLISHING:    
      DRILLING & MILLING    
      GLASS WASHING    
      TOUGHENING    
      PROCESS FLOW DIAGRAM    
      PROCESS OF TOUGHENED GLASS IN DETAILS    
      GLASS CUTTING    
      GLASS POLISHING    
      DRILLING AND MILLING    
      GLASS WASHING    
      TOUGHENING OR TEMPERING    
      TOUGHENING PROCESS    
      WASHING AND DRYING    
      USES AND APPLICATIONS    
      GENERAL USES OF TOUGHENED GLASS:-    
      AUTOMOBILES    
      BUILDINGS AND STRUCTURES    
      FOOD SERVICE    
      COOKING AND BAKING    
      MOBILE DEVICES    
      PROPERTIES & CHADRACTERISTICS    
      THE COMPOSITION OF GLASS:-    
      MECHANICAL PROPERTIES OF TOUGHENED GLASS    
      DIMENSIONS FOR TOUGHENED SAFETY GLASS USED WITH ROUND WINDOWS    
      ALL DIMENSIONS IN MILLIMETERS    
      PROCESS OF MANUFACTURE FOR LAMINATED SAFETY GLASS    
      SAFETY LAMINATION:-    
      FORMULATION    
      FLOW SHEET    
      MANUFACTURING PROCESS OF INSULATED GLASS    
      GLASS LITES:    
      FRAME:    
      DESICCANT:    
      SEALANT:    
      FILLING:    
      GAS-FILLING EQUIPMENT    
      THE CHAMBER METHOD    
      LANCE AND PROBE METHOD    
      TECHNICAL IDENTIFICATION OF SODA-LIME FLAT GLASSES    
      PLANT LAYOUT    
      SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)    
      SUPPLIERS OF PLANT AND MACHINERY    
      SURFACE GRINDING MACHINE    
      POLISHING MACHINE    
      GLASS DRILLING MACHINE    
      GLASS CUTTING MACHINES    
      LATHE MACHINE    
      SUPPLIERS OF RAW MATERIALS    
      SHEET GLASS    


      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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