Detailed Project Report on TOY CAR MANUFACTURING AND LIFE SIZE BATTERY OPERATED TOY CARS

TOY CAR MANUFACTURING AND LIFE SIZE BATTERY OPERATED TOY CARS
[CODE NO.3316]  


Toys that kids can ride on or in have always been popular from the days of wooden rocking horses all the way to today’s more advanced, high-tech electric cars for kids. Over the past decade, the market for powered ride on toys has exploded with new styles, technology, features, gadgets, and…price, of course. This explosion in options is great for kids, but makes it increasingly difficult for parents to determine what electric car is best for their child.

5 to 7 Years

The 5 to 7-year-old age group has a great deal of overlap with the top end of the 2 to 4-year-old group, but at the higher end of the group, there are some marked differences in available options and designs. In this age group the electric cars start go faster and more styles are available, like 3-wheeled motorcycles and dune buggies.

 Kid Trax Dodge Viper

The electric cars for kids in this age group start to look like real vehicles. Most of these models are exact scale replicas of the actual car. The Dodge Viper SRT Convertible by Kid Trax is a great example. It has a higher max speed of 6 MPH and has realistic styling and features real engine sound, electric horn, FM radio, and MP3 input. It also has authentic chrome clad wheels, chrome exhaust tip, and Viper snake eyes and fangs LED running lights. What child wouldn’t love to race around the driveway in their very own Viper!

This age group is a difficult one because kids start gravitating out of the ‘toy’ car versions and as they get older, may get interested in things like go-karts and buggies. If your child is at the higher end of this age group, you may want to look at the next age group for the faster, more advanced options.

Cars
 
Mercedes Benz SLK


The car is one of the most popular styles for electric cars for kids, especially for smaller kids, because they are low to the ground and there are many different makes and models to choose from. There are also different kinds of cars including replicas of luxury models like the Mercedes-Benz SLK pictured here, which is currently on sale at over $200 off the MSRP.

The cars are also more popular for smaller and younger kids because they tend to be a little bit safer. They have a much lower center of gravity than some of the larger trucks and SUV types which makes them less likely to rollover onto the driver.

COST ESTIMATION

Plant  Capacity                                                 :    100.00 Nos./day
land & Building (2000 Sq.Mtrs)                     :    Rs. 3.04   Cr
Plant & Machinery                                            :    Rs. 95.00  Lacs
Working Capital for 2 Months                        :    Rs. 2.61   Cr
Total Capital Investment                                 :    Rs. 6.81   Cr
Rate of Return                                                   :   19%
Break Even Point                                              :    59%

INTRODUCTION    
CARS    
ELECTRIC CARS FOR KIDS – BRANDS    
POWER WHEELS    
PEG PEREGO    
ZH    
ELECTRIC CARS FOR KIDS – POWER SUPPLIES    
POWER WHEELS REPLACEMENT BATTERY    
ELECTRIC CARS FOR KIDS – SAFETY    
CHOOSING THE CORRECT RIDE-ON TOY    
PROPER DRIVING    
SAFETY EQUIPMENT    
B.I.S. SPECIFICATION    
MARKET POSITION    
MAJOR TOY PRODUCTS AND CLUSTERS IN INDIA    
EXPORT POTENTIAL FOR TRADITIONAL INDIAN TOYS    
CURRENT SCENARIO    
MAJOR MODERN TOY MANUFACTURING CLUSTERS IN INDIA    
LARGE INTERNATIONAL TOY MANUFACTURERS IN INDIA    
GROWTH OF INDIAN TOY INDUSTRY    
FACTS    
ADVANTAGE FOR INDIA    
MAJOR CHALLENGES TO INDIAN TOY INDUSTRY    
EXPORT PROSPECTS    
FUTURE OF TOY INDUSTRY IN INDIA    
PRODUCTIVITY AND GROWTH OF TOY MANUFACTURING SECTOR    
KEY FEATURES OF REGISTERED TOY MANUFACTURING    
PRODUCTIVITY ESTIMATION FOR TOY MANUFACTURING SECTOR    
GLOBAL TOY MARKET AND INDIA    
GLOBAL TOY MARKET    
INDIA’S TOY TRADE WITH THE WORLD    
THE INDIAN INDUSTRY IS CHARACTERIZED BY INDIA’S TOY TRADE
WITH CHINA    
TOY INDUSTRY IN INDIA VIS A VIS CHINA    
CONCLUSION    
TRENDS AND GROWTH OF EXPORT OF CHINA’S TOY MARKET    
CHALLENGES FACED BY CHINA’S TOY MARKET    
SWOT ANALYSIS OF TOY INDUSTRY    
STRENGTHS    
WEAKNESSES    
OPPORTUNITIES    
THREATS    
TOY MANUFACTURING UNITS    
PROFILE OF TOY MANUFACTURING UNITS: MODERN SEGMENT    
OPERATIONAL DETAILS OF THE MANUFACTURING UNITS    
SOURCES OF RAW MATERIAL    
PACKAGING OF TOYS    
MARKETING OF TOY PRODUCTS    
MARKET POSITION    
THE CURRENT STATE OF TOY INDUSTRY    
SWOT ANALYSIS    
MAJOR PLAYERS    
IMPORT DATA OF TOY CAR    
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA    
TOP SUPPLIERS    
TOP PORTS OF DISCHARGE    
MANUFACTURERS/SUPPLIERS OF TOY CAR    
MANUFACTURING PROCESS OF TOYS CAR    
INJECTION MOULDING    
STAGES OF INJECTION MOULDING    
THE IMAGE BELOW SHOWS AN AN INJECTION MOULDING MACHINE.    
THE INJECTION MOULDING-MOULD    
IMPORTANT FEATURES OF THE DIE    
BLOW MOLDING PROCESS    
BLOW MOLDED PRODUCT EXAMPLES:    
FORMING IT INTO THE FINAL PRODUCT SHAPE IS DONE BY EITHER
OF THREE PROCESSES:    
1. EXTRUSION BLOW MOLDING (EBM)    
2. INJECTION BLOW MOLDING (IBM)    
THE DIFFERENCE BETWEEN EBM AND IBM:    
3. INJECTION STRETCH BLOW MOLDING    
(A) ASSEMBLING OF FRONT WHEEL    
(B) ASSEMBLING OF FRONT WHEEL    
RIGHT REAR WHEEL    
(C) DASH BOARD AND WIND SHIELD ASSEMBLY    
(D) ASSEMBLING THE STEERING WHEEL    
(E) ATTACHMENT OF MIRROR    
MAINTANANCE    
IMPORTANT BATTERY AND CHARGER INFORMATION    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PVC GRANUES    
SUPPLIERS OF BATTERY    
SUPPLIERS OF BATTERY CHARGER    
SUPPLIERS OF MOTOR    
SUPPLIERS OF MOTOR CONTROLLER    
SUPPLIERS OF SPARE PARTS    
SUPPLIERS OF PLANT AND EQUIPMENTS    
SUPPLIERS FOR INJECTION MOLDING MACHINE
AND BLOW MOLDING MACHINE    
SUPPLIERS OF COOLING TOWER    
SUPPLIERS OF EFFULENT TREATMENT PLANT    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
PLATFORM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SHOT BLASTING MACHINE    
SUPPLIERS OF JIGS AND FIXTURE    

    
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET