Detailed Project Report on truck manufacturing plant (assembling of electric trucks)

TRUCK MANUFACTURING PLANT
(ASSEMBLING OF ELECTRIC TRUCKS)
[CODE NO.3558]  


An electric truck is an electric vehicle powered by batteries designed to deliver cargo.

Electric trucks have been around in niche application areas for over a hundred years, but more recently the advent of lithium ion batteries has enabled the range of electric trucks to increase to several hundred miles, making them of much wider applicability

Electric trucks are becoming a cheaper alternative to traditional trucks, while creating no local pollution. Due to the very high efficiency of electric power trains, running costs are much lower, while purchase cost is (as of 2018) similar or slightly higher. Due to their simplicity, maintenance costs are also much lower.

However, electric trucks are usually heavier than diesel trucks, the energy density of lithium ion batteries is far less, so very long range trucking requires recharging en-route, causing delays, or the swapping of tractor units.


COST ESTIMATION (ALL FIGURES THOUSAND)

Plant  Capacity                                         :       200.00 NOS/day
land & Building (8000)Sq.Mtr)              :        Rs. 91.00 Thousand
Plant & Machinery                                   :        Rs. 43.00 Thousand
Working Capital for 2 Months               :        Rs. 1.00  Cr
Total Capital Investment                        :       Rs. 1.00  Cr
Rate of Return                                          :      26%
Break Even Point                                     :      34%


INTRODUCTION    
BATTERY ELECTRIC TRUCKS    
COMPONENTS OF ELECTRIC TRUCK    
ADVANTAGES    
LIMITATIONS    
BENEFITS OF ELECTRIC VEHICLES    
THE DRIVE SYSTEM    
CONTROL SYSTEMS    
BATTERY SYSTEMS    
HOW DOES A CELL WORK?    
PERFORMANCE OF VEHICLE BATTERY SYSTEMS    
BATTERY MEMORY    
TYPES OF CHARGING    
CONSTANT VOLTAGE    
COMBINATION CONSTANT CURRENT/CONSTANT VOLTAGE    
PULSE CHARGING    
CHARGER LOCATION/COUPLING OPTIONS    
CHARGING METHODS    
INDUCTIVE CHARGING    
CONDUCTIVE CHARGING    
CHARGE LEVELS    
BATTERY MANAGEMENT    
ACCESSORIES (POWER WINDOWS, HEATING, AIR, POWER STEERING, ETC.)    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
ASSEMBLING PROCESS OF ELECTRIC TRUCK    
(1) TRIM ASSEMBLY LINE    
THE TRIM ASSEMBLY LINE CONSISTS OF THE FOLLOWING ITEMS:    
(2) CHASIS LINE ASSEMBLY    
CHASSIS LINE ASSEMBLY CONSISTS OF FOLLOWING EQUIPMENTS:    
(3) FINAL ASSEMBLY LINE    
FINAL ASSEMBLY CONSISTS OF FOLLOWING ITEMS:    
TRUCK TESTING    
1. WHEEL ALIGNMENT TESTER:    
2. TURNING RADIUS TESTER:    
3. HEAD LIGHT TESTER:    
4. SIDE SLIP TESTER:    
5. DRUM TESTER:
6. BRAKE TESTER:    
QUALITY CONTROL    
BATTERY OPERATED VEHICLES – REQUIREMENTS FOR CONSTRUCTION
    AND FUNCTIONAL SAFETY    
2.0 TECHNICAL SPECIFICATIONS    
ACCESS PROBES FOR THE TESTS FOR PROTECTION OF PERSONS    
JOINTED TEST FINGER    
MEASUREMENT OF THE INSULATION RESISTANCE USING THE TRACTION    
STEP ONE    
STEP TWO    
HOSE NOZZLE FOR THE TEST FOR PROTECTION AGAINST WASHING    
COMMITTEE COMPOSITION    
COUNTRIES WITH MAJOR DEMAND FOR ELECTRIC VEHICLES    
1. NORWAY    
2. NETHERLANDS    
3. FRANCE    
4. ICELAND    
5. UNITED STATES    
6. DENMARK    
7. SWEDEN    
8. UNITED KINGDOM    
9. GERMANY    
10. ESTONIA    
MARKET POSITION    
COST-COMPARISON OF MEDIUM AND HEAVY-DUTY TRUCKS WITH
   DIFFERENT POWERTRAIN OPTIONS    87
BATTERIES - CURRENT STATUS    
BATTERY SIZE    
CHARGING SPEED    
OUTLOOK TO 2030    
DEFINITION OF THE SCENARIOS    
ELECTRIC VEHICLES    
GLOBAL RESULTS    
TRUCKS    
REGIONAL INSIGHTS    
CHINA AND EUROPE    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF ELECTRIC TRUCK    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF MOTOR    
SUPPLIERS OF BATTERY PACK    
SUPPLIERS OF MOTOR CONTROLLER    
SUPPLIERS OF CHASSIS FRAME    
SUPPLIERS OF REAR AXLE    
SUPPLIERS OF DIFFERENTIAL    
SUPPLIERS OF WHEEL    
SUPPLIERS OF BATTERY CHARGER    
SUPPLIERS OF LIGHT ASSEMBLY    
SUPPLIERS OF BRAKES    
SUPPLIERS OF CHASSIS    
SUPPLIERS OF TRUCK BODY    
SUPPLIERS OF WHEEL RIM    
SUPPLIERS OF TYRES    
SUPPLIERS OF STEERING    
SUPPLIERS OF PLANT AND EQUIPMENTS    
SUPPLIERS OF ASSEMBLY LINE    
EOT CRANE    
POWER TRANSFORMER    
ELECTRICAL PANEL    
ELECTRIC MOTOR    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SHOT BLASTING MACHINE    
JIGS AND FIXTURE    
SUBMERSIBLE WATER PUMP    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET