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    Detailed Project Report on Wood Wool Board

    Detailed Project Report on Wood Wool Board
    Detailed Project Report on Wood Wool Board
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      WOOD WOOL BOARD

      [EIRI/DPR/8880]  (J.C.5848)


      INTRODUCTION

      Particle board and Hard Board is as the name suggests a board made of particles of wood obtained mechanically without destroying the inherent character of wood. Thus chip board or particle board is a board made from crushed wooden material which is bounded by means of a resin under the application of pressure and temperature. This new industry was initially started primary with a view to utilise wood waste. Wood that was left in the forest being unsuitable for plumber industry and wood that was thrown away as waste in various wood industries (e.g. saw mills, furniture making plywood industries) could be utilised in making particle board.

      The accepted definition of particle board and hard board is a sheet material manufactured from small pieces of wood or other ligno-cellulosic materials (e.g. chips, flakes, splinters, strands, shives etc.) agglomerated by use of an organic binder together with one or more of the following agents heat, pressure, moisture, a catalyst etc.

      The organic binder resin used is normally urea formaldehyde if the particle board is to be used for interior use, or phenol formaldehyde is used if this is used in external work or under severe internal conditions. Melamine formaldehyde is also used.

      The first plant to produce particle board and hard board commercially was built in Bremen, West Germany in 1941. The first three layer particle board was marketed in Switzerland in 1945.

      Particle boards and hard boards find extensive use in the building industry furniture industry cabinets and automobile construction large size panels can also be manufactured at economic costs.


      COST ESTIMATION

      Plant Capacity            150 MT/Day

      Land & Building (2,00,000 sq.mt.)    Rs. 37.61 Cr

      Plant & Machinery                    Rs. 237.25 Cr

      Working Capital for 1 Month    Rs. 6.15 Cr

      Total Capital Investment          Rs. 308.58 Cr

      Rate of Return                          34%

      Break Even Point                      53%


      CONTENTS

      INTRODUCTION

      USE AND APPLICATIONS

      PROPERTIES OF HARD BOARD

      TYPES OF RAW MATERIALS AND THEIR CHARACTERISTICS

      CHARACTERISTICS OF FIBROUS RAW MATERIALS

      RAW MATERIALS

      PLACE OF LOCATION

      ISI SPECIFICATIONS FOR WOOD PARTICLE BOARDS

      STRENGTH & OTHER CHARACTERISTICS OF VARIOUS TYPES OF WOODPARTICLE BOARDS

      MANUFACTURING PROCESS

      DETAILS OF MANUFACTURING PROCESS OF LAMINATED PARTICLE BOARD

      FLOW SHEET FOR PARTICLE BOARD MANUFACTURE

      MANUFACTURING PROCESS FOR HARD BOARD MAKING PLANT

      PROCESS FLOW CHART

      PLANT LAY OUT

      MARKET SURVEY

      PRESENT MANUFACTURERS OF HARD BOARD

      PRESENT EXPORTERS OF PARTICLE BOARD

      EXPORTERS OF HARD BOARD

      OVERSEAS SUPPLIERS OF PLANT & MACHINERY FOR LAMIATED PARTICLE BOARD

      ADDRESSES FOR SUPPLY OF PLANT & MACHINERY FOR HARD BOARD

      MANUFACTURE OF RAW MATERIAL AND CHEMICALS USED

      MANUFACTURERS OF FORMALDEHYDE

      MANUFACTURE OF AMMONIUM SULPHATE

      MANUFACTURERS OF PENTA-CHLOROPHENOL

      MANUFACTURERS & SUPPLIERS OF AMMONIUM CHLORIDE

      RAW MATERIAL SUPPLIERS FOR HARD BOARD

      PROJECT IMPLEMENTATION SCHEDULE

      RAW MATERIALS CALCULATIONS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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