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    aluminium ingot

    aluminium ingot
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    ALUMINIUM INGOT

    [CODE NO.4419] 

    The treatment of aluminum scrap to produce new aluminum metal and alloys is an alternative to primary Al production. The chemical composition of the alloys is strictly related to the scrap quality. Therefore, recycled aluminum presents a certain amount of impurities, generally not present in primary alloys, and the alloying elements are more difficult to manage.

    Nowadays, this distinction is not completely exhausting. By properly selecting high quality scrap, a purity level close to primary alloys can be achieved in secondary alloys too.

    Iron (Fe) plays an important role in distinguishing between primary and secondary Al alloys. This element cannot be easily removed from the molten metal and it forms generally brittle intermetallic compounds that influence the final mechanical properties of the components.

    Primary Al alloys present low Fe content and so they are used for applications where the best exploitation of some specific properties is required (mechanical strength, ductility, corrosion resistance, workability, weldability, electrical conductivity); secondary alloys show good castability, which, combined with the natural low volume density of Al alloys, makes them suitable in high-pressure die casting.

    It is intended to prepare a Feasibility Report to install 7200Tons/Year Aluminium Ingot production facility as a Green Field Project.

    COST ESTIMATION

    Plant Capacity                                           24 MT/Day

    Land & Building (5860 sq.mt.)          Rs. 6.82 Cr

    Plant & Machinery                                    Rs. 2.90 Cr

    Working Capital for 0.5 Months            Rs. 4.97 Cr

    Total Capital Investment                          Rs. 15.19 Cr

    Rate of Return                                             37%

    Break Even Point                                      54%


    • INTRODUCTION
    • PROPERTIES
    • ALUMINUM INGOT SPECIFICATION
    • USES/APPLICATIONS
    • BIS SPECIFICATIONS
    • MANUFACTURING PROCESS/PROCESS FLOW
    • PLANT & MACHINERY (BROADLY)
    • MARKET OVERVIEW
    • SWOT ANALYSIS
    • PRELIMINARY LAYOUT
    • PRINCIPLES OF PLANT LAYOUT
    • PLANT LOCATION FACTORS
    • SUPPLIERS OF ALUMINIUM INGOT
    • SUPPLIERS OF RAW MATERIALS
    • SUPPLIERS OF PLANT & MACHINERY
    • ENGINEERING DESIGN CONSIDERATIONS
    • ETP FACILITY
    • SEWAGE AND WASTE WATER EFFLUENT
    • WASTE GENERATION & MANAGEMENT GREEN BELT
    • UTILITIES PER MONTH (ESTIMATED)
    • HEALTH SAFETY AND ENVIRONMENT
    • ANTICIPATED ENVIRONMENTAL IMPACTS
    • MITIGATION MEASURES (PROPOSED)
    • HSE REQUIREMENT
    • PROPOSED IMPLEMENTATION SCHEDULE
    • PROJECT FINANCIALS
    • CONCLUSIONS

    APPENDIX – A:

    01. PLANT ECONOMICS

    02. LAND & BUILDING

    03. PLANT AND MACHINERY

    04. OTHER FIXED ASSESTS

    05. FIXED CAPITAL

    06. RAW MATERIAL

    07. SALARY AND WAGES

    08. UTILITIES AND OVERHEADS

    09. TOTAL WORKING CAPITAL

    10. TOTAL CAPITAL INVESTMENT

    11. COST OF PRODUCTION

    12. TURN OVER/ANNUM

    13. BREAK EVEN POINT

    14. RESOURCES FOR FINANCE

    15. INSTALMENT PAYABLE IN 5 YEARS

    16. DEPRECIATION CHART FOR 5 YEARS

    17. PROFIT ANALYSIS FOR 5 YEARS

    18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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