BOPP Film and Adhesive Tape

BOPP FILM AND ADHESIVE TAPE

[EIRI/EDPR/4763] J.C.: 2983INR,2983US$

INTRODUCTION

BOPP films (Biaxially Oriented Poly Propylene Films) are produced by stretching polypropylene film in both machine direction and transverse direction. BOPP film is used in vast range of applications comprising packaging, labelling and lamination. 

BOPP Films are preferred substrate for food packaging globally because of its inherent moisture barrier properties, seal ability, high clarity and graphic reproduction and shelf appeal, best possibilities of the pack being a mono layer/homogeneous structure. 

For food packaging, it is prominently used as co-extruded heat sealable reverse printable film. BOPP Films has a strong demand globally which is driven by expanding flexible packaging industry.

It is produced by first making a melt of high molecular polypropylene into a sheet or a thick film through a narrow machine head, and then in a dedicated stretching machine, at a certain temperature and set speed, simultaneously or step by step. A film that is stretched in two perpendicular directions (longitudinal, transverse) and subjected to appropriate cooling or heat treatment or special processing (such as corona, coating, etc.). BOPP film is a very important flexible packaging material. BOPP film is colourless, odourless, tasteless, non-toxic, and has high tensile strength, impact strength, rigidity, toughness and good transparency. BOPP film has low surface energy and needs corona treatment before coating or printing. However, after corona treatment, the BOPP film has good printing adaptability, can be printed in color, and has a beautiful appearance effect, and thus is often used as a surface layer material of the composite film.

BOPP film, a part of the flexible packaging industry has emerged as one of the most popular, high growth films in the world. Lower costs and convenience has added to the growth of BOPP in the past few years, along with other flexible packaging materials. Moreover, the growth in demand for this film has been substantial both in developed as well as emerging markets on account of its recyclable nature and applications in a variety of non-food and food products. 

COST ESTIMATION

Plant Capacity            5 MT/Day

Land & Building (500 sq.mt.)    Rs. 10.00 Lac

Plant & Machinery                    Rs. 4.89 Cr

Working Capital for 2 Months    Rs. 4.73 Cr

Total Capital Investment          Rs. 10.08 Cr

Rate of Return                          47%

Break Even Point                      46%

CONTENTS

INTRODUCTION

ADVANTAGES

SHELF LIFE EXTENSION:

PRODUCT QUALITY:

SUSTAINABILITY:

AESTHETIC/GRAPHICS:

DENSITY:

USES AND APPLICATIONS

BOPP FILM USE FOR ADHESIVE TAPE

BOPP FILM FOR NORMAL BAG PACKING

PRINTING MATT FILM

FOOD PACKAGING

OVERWRAP

PRINT AND POUCH

METALLIZED BOPP

BOARD/DRY LAMINATION

CAPACITOR

INNOVATIVE PACKAGING

BOPP FILM - TYPES

PLAIN BOPP FILM

DESCRIPTION:

SPECIFICATION:

MATTE BOPP FILM

DESCRIPTION:

HEAT SEALABLE BOPP FILM

CANDY PACKAGING BOPP FILM

PEARLIZED BOPP FILM

INTRODUCTION FOR BOPP ADHESIVE TAPE

PROPERTIES OF BOPP USED IN PRESSURE SENSITIVE TAPE

B.O.P.P FILM USED IN PRESSURE SENSITIVE ADHESIVE TAPE

COMPARISON OF PROPERTIES BETWEEN TO, PP AND BOPP FILM

CHARACTERISTICS OF A GOOD ADHESIVE

USES AND APPLICATION OF BOPP ADHESIVE

BOPP ADHESIVE TAPES ARE USED IN THE FOLLOWING PACKAGING.

PEARL FILM

MARKET POSITION OF BOPP FILM

BOPP FILMS MARKET TRENDS

SUSTAINABLE NATURE OF BOPP FILMS ARE TRENDING IN THE MARKET

BOPP FILMS MARKET GROWTH FACTORS

RESTRAINING FACTORS

BY PRODUCT TYPE ANALYSIS

BY END USE ANALYSIS

REGIONAL INSIGHTS

MARKET OVERVIEW OF BOPP TAPES

DRIVERS CATALYZING THE DEMAND FOR BOPP PACKAGING TAPES ARE:

ASIAN MARKET TO WITNESS MAXIMUM TURBULENCE

COMPANIES OPERATING IN THE MARKET INCLUDE:

FORMULATION

BOPP FILM WEIGHT

RAW MATERIALS FOR BOPP FILM

POLY PROPYLENE

PROPERTIES

MASTER BATCHES

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS - BOPP FILMS

BOPP FILM EXTRUSION PROCESS

1. RAW MATERIAL FEEDING SYSTEM

2. EXTRUSION

3. THE FOIL COOLING

4. MACHINE DIRECTION ORIENTATION (MDO)

5. TRANSVERSE DIRECTION ORIENTATION (TDO)

6. THICKNESS MEASUREMENT AND FLAME TREATMENT

7. REEL WINDING

FILM MEASUREMENTS

THE MAIN MEASUREMENTS THE END PRODUCT IS SUBJECT TO ARE THE FOLLOWING:

MANUFACTURING PROCESS STEPS

EXTRUSION

PRODUCTION OF THE PRE-FILM

STRETCHING IN MACHINE-DIRECTION

ORIENTATION IN CROSS-DIRECTION

SLITTING OF ROLLS

QC CHECK IS CARRIED OUT

PRODUCT IS PACKED, STORED FOR DISPATCH.

PROCESS FLOW

PROCESS DETAILS OF BOPP FILM

TENTER FRAME PROCESS

CO-EXTRUSION OF SHEET:

MACHINE DIRECTION ORIENTATION (MDO)

3. TRANSVERSE DIRECTION ORIENTATION (TDO)

4. FINISHING & WINDING

B. DOUBLE BUBBLE TUBULAR PROCESS

METALLISED BOPP AND PEARLIZED BOPP FILMS

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT FACILITY

BOPP TAPE MANUFACTURING PROCESS

STEPS IN MANUFACTURING PROCESS OF BOPP TAPE-CREATION OF UNINTERRUPTED FEED

CONVERTING BOPP FILMS INTO BOPP TAPES

PROCESSING DETAILS OF BOPP ADHESIVE TAPE MANUFACTURE

PROCESS DETAILS:-

SAMPLING AND TESTING

SAMPLING:-

LOT:-

NUMBER OF ROLS TO BE SELECTED FOR SAMPLING

GENERAL DIRECTIONS FOR TESTING

CONDITIONING:-

QUALITY OF REAGENTS:-

DETERMINATION OF ADHESIVE STRENGTH TO METAL

OUTLINE OF THE METHOD:-

NUMBER OF TESTS:-

APPARATUS

TENSILE TESTING MACHINE:-

STAINLESS STEEL PLATES:-

PROCEDURE

PREPARATION OF STEEL PLATE:-

APPLICATION OF TEST SPECIMEN:-

CALCULATION AND REPORTING:-

DETERMINATION OF ADHESION AFTER IMMERSION IN WATER

OUTLINE OF THE METHOD:-

PROCEDURE:-

CALCULATION AND REPORTING:-

DETERMINATION OF DURABILITY

OUTLINE OF THE METHODS:-

APPARATUS:-

PREPARATION OF TEST PLATE:-

PRE-CONDITIONING:-

PROCEDURE:-

DETERMINATION OF ADHESION TO SELF

OUTLINE OF THE METHOD:-

PROCEDURE:-

CALCULATION AND REPORTING:-

DETERMINATION OF STABILITY

OUTLINE OF THE METHOD:-

APPARATUS:-

PROCEDURE:-

REPORTING:-

PROCESS FLOW DIAGRAM

SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

SUPPLIERS OF EXTRUSION MACHINERY

SUPPLIERS OF PLANT AND MACHINERY FOR BOPP TAPES

SUPPLIERS OF D.G. SETS

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF WTP PLANTS

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSOR

SUPPLIERS OF PLATEFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

SUPPLIERS OF RAW MATERIAL

SUPPLIERS OF BOPP FILM

SUPPLIERS OF ADHESIVE

PRELIMINARY LAYOUT

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

SAFETY & OCCUPATIONAL MEASURE

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)