BYCYCLE PARTS MANUFACTURING (FRAMES & FRAME PARTS, DRIVE TRAIN PARTS, WHEELS, RIMS, SPOKES ETC)

BYCYCLE PARTS MANUFACTURING (FRAMES & FRAME PARTS, DRIVE TRAIN PARTS, WHEELS, RIMS, SPOKES ETC)

 (EIRI/EDPR/4862) J.C.3083

The Bicycle

Introduction

A bicycle is a two‑wheeled vehicle that is moved with pedals, which are attached to the wheels with a gear and chain. It is steered with handlebars. A bicycle, also called a pedal cycle, bike, or cycle, is a human‑powered or motor‑assisted, pedal‑driven, single‑track vehicle having two wheels attached to a frame, one behind the other. A bicycle rider is called a cyclist or bicyclist.

Bicycles were introduced in the 19th century in Europe. By the early 21st century more than 1 billion bicycles were in existence worldwide. These numbers exceed the number of cars both in total and by the number of individual models produced. They are the principal means of transportation in many regions and also provide a popular form of recreation.

History

The “dandy horse”, also called the Draisienne or Laufmaschine (“running machine”), was the first human means of transport to use two wheels in tandem. It was invented by the German Baron Karl von Drais and introduced in Mannheim in 1817 and Paris in 1818.

In the early 1860s French inventors Pierre Michaux and Pierre Lallement added a mechanical crank drive with pedals on an enlarged front wheel. This design, called the velocipede, was the first mass‑produced bicycle.

Later innovations included wire‑spoked wheels, chain drives, pneumatic tires introduced by John Boyd Dunlop in 1888, and the safety bicycle developed by J.K. Starley in 1885. These innovations led to the modern bicycle design that remains common today.

COST ESTIMATION

Plant capacity                            5 MT/day 

Land & Building (4000 Acre)  Rs. 1.00 Cr    

Plant & Machinery                       Rs. 1.16 Cr 

Working Capital for 1 Month    Rs. 1.15 Cr 

Total Capital Investment            Rs. 3.50 Cr 

Rate of Return                              50%

Break Even Point                        47%

CONTENTS

INDUSTRY OVERVIEW

INTRODUCTION

BIKE PARTS & COMPONENTS

B.I.S. SPECIFICATION

PRODUCTION PROCESS

PROCESSFLOWCHART OFRIM MANUFACTURING

QUALITY CONTROL

METAL TESTING EQUIPMENT

KEY INDUSTRY REGULATIONS AND POLICIES

INDUSTRY SPECIFIC REGULATIONS

LABOUR RELATED LEGISLATIONS

ENVIRONMENT LAWS AND REGULATIONS

IMPORT–EXPORT REGULATIONS

GENERAL STATUTORY LEGISLATIONS

INTELLECTUAL PROPERTY RELATED LEGISLATIONS

OTHER LAWS

DOCUMENTS REQUIRED FOR LICENSES

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

UTILITIES

POWER

WORKING

TOTAL MANPOWER AND PAYROLL

UTILITIES

BYCYCLE PARTS MANUFACTURERS

SS PIPE & TUBE MANUFACTURER

SUPPLIERS OF PRECISION MEASURING TOOLS

STEEL PRODUCTS MANUFACTURING PLANT & MACHINERY SUPPLIERS

CNC MACHINE MANUFACTURERS

AIR COMPRESSOR MANUFACTURERS

FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS

WEIGHING BREIDGE MANUFACTURER

WEIGHING MACHINES

LABORATORTY EQUIPMENTS MANUFACTURERS

ELECRICAL GOOD & SWITCH MANUFACTURE

DOCUMENTS REQUIRED FOR LICENSES

PLANT LAYOUT

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

ORGANIZATION CHART

IMPLEMENTATION SCHEDULE

PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS

SWOTANALYSIS

STEEL PRODUCTS MANUFACTURING CONSULTANT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)