Detailed Project Report on egg tray (Cap: 20000 Number Per Day)

EGG TRAY FROM PULP

[EIRI/EDPR/4011] J.C.: 2141XL

Egg Tray is becoming an eminent item these days for  housing eggs  in  a  safer packing schedule manner and  their  demand  is increasing day by day. Among all the food products egg is a  very common and important item which used in almost every meal and  in every  refreshment.  It is neither considered  fully  vegetarian, nonvegetarian,  and hence both the classes of the people  consume it largely.

The market scenario of egg trays is suggestive of their good prospects.  The consumption and demand of eggs is increasing  day by  day and the exact data of consumption can not be given.   But it  can  be said by studying the present market  trend  that  the supply of eggs is less than the demand and there is a wide gap in between the two which is not possible to fill in near future.       

Egg Tray is designed in such a shape so as to accomodate the shape  of  eggs. The shape of the egg is ellipsoidal  and  cannot remain  straight when kept in a plain tray or box and  there  are chances  of cracking or breaking which spoils the egg.  For  this special  type  of trays are developed named egg trays  which  are used  in  storing  the eggs in lesser  space.   These  trays  are generally  made  of  paper  pulp  and  contain  conical  cavities according to the size of the egg to be racked.  These trays  also protect the eggs from damage and by storage absorb compact shocks during transportation.       

Egg trays can be made from pulp as well as plastic,  though the former is more in demand. Sometimes these egg trays are  also made of plastic but due to their lesser flexibility they are  not so much popular. Moreover plastic trays are costlier.

Overall, the scope of the Egg tray industry is very good.  

COST ESTIMATION

• Plant Capacity                                    20,000 Nos/Day
  
• Land & Building (2000 sq.mt.)   Rs. 2.64  Cr
• Plant & Machinery                               Rs. 74.00 Lac
• Working Capital for 3 Months    Rs. 58.70 Lac
• Total Capital Investment                    Rs. 4.31  Cr
• Rate of Return                                      26%
• Break Even Point                                57%

CONTENTS

• INTRODUCTION
  
• USES AND APPLICATIONS
• SCOPE AND MARKET POSITION
• MANUFACTURERS/EXPORTERS OF EGG TRAYS
• THE PAPER MAKING INDUSTRY:-
• DIFFERENT METHODS USED BY DIFFERENT MANUFACTURERS
• EGG TRAY
• LIST OF PARTS
• EGG TRAY
• EGG TRAY
• EGG TRAY
• EGG CARTON CONSTRUCTION
• TRAY BLANK FOR EGGS
• EGG CARTON
• EGG CARTON
• DIAGRAM OF MANUFACTURING EGG TRAY FROM PULP OF CELLULOSE
• PROCESS FLOW DIAGRAM FOR CONVENTIONAL PROCESS OF EGG 
•    TRAY MAKING
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 
•    SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• 6. TRANSPORTATION:
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• SUPPLIERS OF PLANT AND MACHINERY FOR EGG TRAYS
• ZMZ-22/96 PULP MOULDING MACHINE FOR 8000 EGG TRAYS/HOUR
• PLANT LAYOUT 

APPENDIX – A:

• 01. PLANT ECONOMICS
  
• 02. LAND & BUILDING 
• 03. PLANT AND MACHINERY
• 04. OTHER FIXED ASSETS
• 05. FIXED CAPITAL
• 06. RAW MATERIAL
• 07. SALARY AND WAGES
• 08. UTILITIES AND OVERHEADS
• 09. TOTAL WORKING CAPITAL
• 10. TOTAL CAPITAL INVESTMENT
• 11. COST OF PRODUCTION
• 12. TURN OVER/ANNUM
• 13. BREAK EVEN POINT 
• 14. RESOURCES FOR FINANCE
• 15. INSTALMENT PAYABLE IN 5 YEARS
• 16. DEPRECIATION CHART FOR 5 YEARS
• 17. PROFIT ANALYSIS FOR 5 YEARS
• 18. PROJECTED BALANCE SHEET FOR (5 YEARS)