MAIZE STARCH, LIQUID GLUCOSE AND OTHER BY-PRODUCTS (Germ, Fibre, Maltodextrin Powder, Dextrose Monohydrate) Manufacturing Unit (Cap: 70 TPD)

MAIZE STARCH, LIQUID GLUCOSE AND OTHER BY-PRODUCTS (GERM,FIBRE, MALTODEXTRIN POWDER, DEXTROSE MONOHYDRATE) MANUFACTURING PLANT (CAP:70 TPD)

EIRI/EDPR/4825 J.C.3046 Xl

Real GDP Growth and Forecasts: Global and Key Regions After a significant increase in global economic growth recently, world GDP growth moderated by 3.5%. This was due to disruptions caused by the conflict between Russia and Ukraine, which severely impacted essential food and energy supplies, leading to soaring prices worldwide. These high and unstable prices made life more expensive worldwide, making it harder for people to afford food and causing prices within countries to rise even more.

In recent years, the global economy grew by a modest 3.2%, with high interest and inflation rates continuing to weigh on economic activity. Moreover, growth remains uneven in Europe, with lower-than- expected growth in regional heavyweights such as the UK and Germany, which impacted the Eurozone’s economic growth (0.4%). Constrained manufacturing activity, subdued business confidence, interest rate hikes, and geopolitical concerns are all impacting growth. Germany, Europe’s largest economy, contracted by 0.3% recently due to high inflation, a subdued export market, a weakening domestic industrial sector, and labor market upheaval.

China’s economy picked up momentum recently, with 5.2% GDP growth, as the country aims to revive its economy through the issuance of a fiscal stimulus package that will foster retail and industrial growth, lower unemployment, increase private sector confidence, and strengthen the yuan. However, a deepening property crisis and tensions with the US might cause some pullback.

COST ESTIMATION

• Plant Capacity                            70 Ton/Day 
  
• Land & Building (5 Acres)  Rs. 38.22 Cr    
• Plant & Machinery                       Rs. 63.19 Cr 
• Working Capital for 1 Month    Rs. 7.35 Cr 
• Total Capital Investment            Rs. 110.35 Cr 
• Rate of Return                             17%
• Break Even Point                        64%

CONTENT

• INTRODUCTION
  
• MACROECONOMIC OVERVIEW
• REAL GDP GROWTH AND FORECASTS: GLOBAL AND KEY REGIONS
• REAL GDP GROWTH AND FORECASTS: INDIA
• PRIVATE FINAL CONSUMPTION EXPENDITURE (PFCE) GROWTH IN INDIA
• OVERVIEW OF AGRICULTURE STATISTICS AND PERFORMANCE
• RAW MATERIAL OVERVIEW FOR MAIZE STARCH IN INDIA
• OVERVIEW OF MAIZE PRODUCTION IN INDIA
• AREA, PRODUCTION AND YIELD OF MAIZE CROP
• SEASONALITY OF MAZIE DEMAND AND SUPPLY
• NUTRITIONAL VALUE AND QUALITY OF MAIZE
• ASSESSMENT OF STATE-WISE RAW MATERIAL AVAILABILITY OF MAIZE CROP AND CROP ACREAGE
• STATE WISE MAIZE PRODUCTION IN INDIA
• OVERVIEW OF MAIZE CONSUMPTION TREND IN INDIA
• OVERVIEW OF PRICES FOR MAIZE IN INDIA
• OVERVIEW OF USAGE OF MAIZE IN INDIA – END USE INDUSTRIES
• KEY TRENDS AND GROWTH DRIVERS FOR END USE INDUSTRIES FOR MAIZE CONSUMPTION
• MAIZE STARCH & MAIZE BASED SPECIALTY PRODUCTS AND INGREDIENT SOLUTIONS MARKET OVERVIEW
• INTRODUCTION TO MAIZE STARCH AND ITS APPLICATION
• DEFINITIONS AND APPLICATION OF PRODUCTS: -
• KEY MATERIAL USED FOR FUEL AND OTHER CONSUMABLES USED IN MAIZE PROCESSING INDUSTRY-
• OVERVIEW OF COMPETENCIES REQUIRED FOR THE MAIZE BASED SPECIALTY PRODUCTS AND INGREDIENTS SOLUTIONS.
• ASSESSMENT OF GEOGRAPHICAL LOCATION PLANTS FOR MAIZE STARCH IN INDIA
• LOCATIONS OF MAIZE BASED INGREDIENTS PLANTS IN INDIA
• OVERVIEW OF CLUSTERS FOR END-USE INDUSTRIES ACROSS VARIOUS STATES IN INDIA
• EXHIBIT 27: TEXTILE INDUSTRY IN INDIA
• PHARMACEUTICAL INDUSTRY IN INDIA
• FOOD & BEVERAGE INDUSTRY IN INDIA
• ADHESIVE INDUSTRY IN INDIA
• END USE INDUSTRIES GROWTH RATE
• OVERVIEW OF MAIZE STARCH EXPORTS AND IMPORTS IN INDIAN MARKET (HS CODE: 11081200)
• MAIZE STARCH EXPORT BY INDIA, TONS, 2022
• MAIZE STARCH IMPORT BY INDIA, 2018-2022
• MAIZE STARCH IMPORT BY INDIA, TONS, 2022
• GROWTH DRIVERS FOR MAIZE BASED SPECIALTY PRODUCTS AND INGREDIENTS INDUSTRY IN INDIA
• CHALLENGES FOR MAIZE BASED SPECIALTY PRODUCTS AND INGREDIENTS SOLUTIONS PRODUCT IN INDIA
• ENTRY AND EXIT BARRIERS FOR MAIZE STARCH INDUSTRY IN INDIA
• ENTRY BARRIERS-
• EXIT BARRIERS-
• EXIT BARRIERS FOR CLIENTS
• MAIZE BASED SPECIALITY PRODUCTS & INGREDIENT SOLUTIONS MARKET SUMMARY – GLOBAL
• MAIZE BASED SPECIALTY PRODUCTS & INGREDIENT SOLUTIONS MARKET SUMMARY – INDIA
• PLAYERS PRESENT IN THE MAIZE BASED SPECIALTY PRODUCTS AND INGREDIENTS SOLUTIONS MARKET IN INDIA AND THEIR PRODUCT OFFERINGS.
• GLOBAL AND INDIAN MAIZE NATIVE STARCH AND CO-PRODUCTS INDUSTRY
• GLOBAL NATIVE MAIZE STARCH MARKET
• GEOGRAPHY-WISE BREAKUP OF THE GLOBAL NATIVE MAIZE STARCH INDUSTRY
• APPLICATION WISE BREAKUP OF THE GLOBAL NATIVE MAIZE STARCH
• GLOBAL MANUFACTURERS OF MAIZE STARCH
• GLOBAL CO- PRODUCTS MARKET
• INDIAN NATIVE MAIZE STARCH MARKET
• GEOGRAPHY-WISE BREAKUP OF THE INDIAN NATIVE MAIZE STARCH INDUSTRY
• INDIAN NATIVE MAIZE STARCH MARKET SIZE, BY GEOGRAPHY, 2023
• APPLICATION-WISE BREAKUP OF THE INDIAN NATIVE MAIZE STARCH INDUSTRY
• INDIAN NATIVE MAIZE STARCH MARKET SIZE, BY APPLICATION, 2023
• INDIAN CO- PRODUCTS MARKET
• 1.1. COMPREHENSIVE STUDY AND ANALYSIS OF RESTRAINTS AND OPPORTUNITIES INFLUENCING THE GROWTH OF THE SEGMENT.
• RESTRAINTS
• ORGANIC STARCH
• REGULATORY LANDSCAPE INCLUDING SUBSIDIES (INDIA)
• NATIVE MAIZE STARCH BASED DERIVATIVES PRODUCTS INDUSTRY OVERVIEW
• GLOBAL DERIVATIVES MARKET
• GLOBAL GLUCOSE MARKET
• GLOBAL MALTODEXTRIN MARKET
• GLOBAL DEXTROSE MONOHYDRATE MARKET
• GLOBAL DEXTROSE ANHYDROUS MARKET
• GLOBAL LIQUID SORBITOL MARKET
• GLOBAL DRIED GLUCOSE SOLIDS (POWDER) MARKET
• INDIAN DERIVATIVES MARKET
• INDIA LIQUID GLUCOSE MARKET
• INDIA MALTODEXTRIN POWDER MARKET, BY GEOGRAPHY, 2023
• INDIAN DEXTROSE ANHYDROUS MARKET
• INDIAN LIQUID SORBITOL MARKET 84
• INDIAN DRIED GLUCOSE SOLIDS (POWDER) MARKET
• MODIFIED MAIZE STARCH & VALUE-ADDED PRODUCTS
• INDUSTRY OVERVIEW
• GLOBAL MODIFIED STARCH MARKET
• GLOBAL MODIFIED STARCH MARKET SIZE, MILLION TONS
• GEOGRAPHY-WISE BREAKUP OF MODIFIED STARCHES INDUSTRY (VOLUME)
• GLOBAL MODIFIED STARCH MARKET SIZE, BY GEOGRAPHY, 2023
• GLOBAL DEXTRIN AND VALUE-ADDED PRODUCTS MARKET
• GLOBAL DEXTRINS MARKET SIZE – VOLUME, MILLION TONS
• INDIAN MODIFIED STARCH MARKET
• GEOGRAPHY-WISE BREAKUP OF THE INDIAN MODIFIED STARCH INDUSTRY
• APPLICATION WISE BREAKUP OF THE INDIAN MODIFIED STARCH INDUSTRY (VOLUME)
• INDIAN DEXTRIN AND VALUE-ADDED PRODUCTS
• COMPREHENSIVE STUDY AND ANALYSIS OF MARKET DRIVERS, RESTRAINTS, AND OPPORTUNITIES INFLUENCING THE GROWTH OF THE SEGMENT.
• GROWTH RESTRAINTS FOR MODIFIED STARCH INDUSTRY IN INDIA
• GROWTH OPPORTUNITIES FOR MODIFIED STARCH INDUSTRY IN INDIA
• NOVEL APPLICATION OF STARCH
• MOCK MEATS
• BIOMATERIALS AND BIOPOLYMERS
• BIOETHANOL
• AGRICULTURE
• PHARMACEUTICALS
• CONSUMER PRODUCTS
• CONSTRUCTION CHEMICALS
• FLAVOURS AND FRAGRANCES
• 1.2. KEY PLAYERS IN THE GLOBAL & INDIAN MODIFIED STARCH BASED VALUE ADDED PRODUCTS (ALSO KNOWN AS MODIFIED STARCH INDUSTRY)
• COMPETITIVE LANDSCAPE OF MAIZE BASED SPECIALTY PRODUCTS AND INGREDIENT INDUSTRY IN INDIA
• OVERVIEW OF PLAYERS IN INDIAN MAIZE STARCH INDUSTRY
• MAJOR INDIAN PLAYERS IN MAIZE BASED SPECIALITY PRODUCTS & INGREDIENT SOLUTIONS
• CAPACITIES OF INDIAN MAIZE BASED SPECIALTY PRODUCTS AND INGREDIENT PLAYERS
• OVERVIEW OF KEY FINANCIAL PERFORMANCE INDICATORS
• KEY FINANCIAL INDICATORS OF INDIAN MAIZE BASED SPECIALITY PRODUCTS AND INGREDIENT SOLUTIONS PLAYERS
• EXHIBIT 115 (C): KEY FINANCIAL INDICATORS OF INDIAN MAIZE BASED SPECIALITY PRODUCTS AND INGREDIENT SOLUTIONS PLAYERS
• ETHANOL MANUFACTURING IN INDIA
• ETHANOL MARKET OPPORTUNITY IN INDIA
• ETHANOL % CONTRIBUTION FROM DIFFERENT FEEDSTOCKS
• CONSTITUENTS AND VARIETY OF MAIZE
• SPECIFICATION OF CORN STARCH
• USES OF STARCH:
• AND CHEMICAL MODIFICATION OF STARCH
• COMPONENTS OF YELLOW DENT CORN
• ECONOMIC SIZE UNIT AND PRODUCTION PATTERN
• PHASED PRODUCTION PROGRAMME
• LIQUID GLUCOSE USES
• PROPERTIES OF LIQUID GLUCOSE
• CHEMICAL PROPERTIES
• CORN AND CORN OIL
• OVERVIEW OF CORN WET MILLING
• CONSUMPTION PATTERN OF MAIZE
• SPECIFICATION
• REQUIREMENTS FOR MAIZE AND TAPIOCA STARCHES FOR USE IN COTTON TEXTILE INDUSTRY*
• REQUIREMENTS OF TAMARIND STARCH FOR USE IN COTTON TEXTILE AND JUTE INDUSTRIES*
• SEQUENCES IN STARCH AND LIQUID GLUCOSE
• METHOD OF MAIZE PROCESSING
• PROCESSING CORN BY WET MILLIING
• DETAILS OF CORN WET MILLING
• MAIZE STARCH MANUFACTURING
• MAIZE STARCH PRODUCTION TECHNOLOGY
• SEQUENCES IN CORN WET MILLING
• PROCESSING STEPS
• PROCESS FLOW DIAGRAM OF WET CORN MILLING PROCESSES
• MANUFACTURING PROCESS OF LIQUID GLUCOSE
• PROCESS DESCRIPTION
• OF LIQUID GLUCOSE MANUFACTURE
• SEQUENCES IN MAIZE STARCH
• PROCESSING DETAILS OF MAIZE STARCH
• PROCESS DESCRIPTION OF CORN WET MILLING
• CLEANING AND SOAKING
• MANUFACTURING DIAGRAM OF LIQUID GLUCOSE
• MANUFACTURING DIAGRAM OF ANHYDROUS DEXTROSE
• MAIZE STARCH AND ALLIED PRODUCTS
• AND THEIR APPLICATIONS
• QUALITY CONTROL
• FINAL PRODUCTS PHOTOGRAPHS
• LIST OF LAB TESTING EQUIPMENTS
• MANUFACTURERS/SUPPLIERS
• TURNKEY SUPPLIERS
• OF STARCH AND ALLIED PRODUCTS
• SUPPLIERS OF RAW MATERIALS
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• EXPLANATION OF TERMS USED
• IN THE PROJECT REPORT
• PROJECT IMPLEMENTATION SCHEDULES
• MANPOWER
• UTILITIES
• SWOT ANALYSIS
• ORGANIZATION CHART
• IMPLEMENTATION SCHEDULE
• PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
• PLANT LAYOUT
• KEY INDUSTRY REGULATIONS
• THE COMPANIES ACT
• TAX RELATED REGULATIONS
• INCOME TAX ACT, 1961
• GOODS AND SERVICE TAX ACT, 2017
• INDUSTRY RELATED
• LEGAL METROLOGY ACT, 2009 (“LEGAL METROLOGY ACT”)
• LEGAL METROLOGY (PACKAGED COMMODITIES) AMENDMENT RULES, 2017 (“PACKAGED COMMODITY RULES”)
• BUREAU OF INDIAN STANDARDS ACT, 1986 (THE “BIS ACT”)
• CONSUMER PROTECTION ACT, 2019 (“CPA”) AND RULES FRAMED THEREUNDER
• SALE OF GOODS ACT, 1930 (THE “SALE OF GOODS ACT”)
• THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970 (“CLRA ACT”)
• AS PER THE MINISTRY OF ENVIRONMENT AND FORESTS, A DRAFT NOTIFICATION HAS BEEN PUBLISHED IN 2006 UNDER SUB- RULE (3) OF RULE 5 OF THE ENVIRONMENT (PROTECTION) RULES, 1986.
• THE MICRO, SMALL AND MEDIUM ENTERPRISES DEVELOPMENT ACT, 2006 (“MSME ACT”)
• THE INDUSTRIAL RELATIONS CODE, 2020
• THE CODE ON WAGES, 2019
• THE CODE ON SOCIAL SECURITY, 2020
• THE OCCUPATIONAL SAFETY, HEALTH AND WORKING CONDITIONS CODE, 2020
• PUBLIC LIABILITY INSURANCE ACT, 1991 (“PLI ACT”)
• WORKMEN COMPENSATION ACT, 1923 (“WCA”)
• INDUSTRIAL DISPUTES ACT, 1947 (“ID ACT”)
• INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951 (“IDRA”)
• INDUSTRIAL EMPLOYMENT STANDING ORDERS ACT, 1946
• THE EMPLOYEES’ STATE INSURANCE ACT, 1948 (“ESI ACT”)
• MINIMUM WAGES ACT, 1948 (“MWA”) AND THE RULES FRAMED THEREUNDER
• THE PAYMENT OF BONUS ACT, 1965 (“POB ACT”)
• THE EMPLOYEES’ PROVIDENT FUND AND MISCELLANEOUS PROVISIONS ACT, 1952 (“EPF ACT”)
• THE PAYMENT OF GRATUITY ACT, 1972 (“GRATUITY ACT”)
• THE EQUAL REMUNERATION ACT, 1976 (“ER ACT”)
• THE EMPLOYEES COMPENSATION ACT, 1923 (“EC ACT”)
• EMPLOYEES DEPOSIT LINKED INSURANCE SCHEME, 1976
• THE EMPLOYEES’ PENSION SCHEME, 1995
• SEXUAL HARASSMENT AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013 (“POSH ACT”)
• INTER STATE MIGRANT WORKMEN (REGULATION OF EMPLOYMENT & CONDITIONS OF SERVICE) ACT, 1979 (“ISMW ACT”)
• CHILD AND ADOLESCENT LABOUR (PROHIBITION AND REGULATION) ACT, 1986 (“CHILD LABOUR ACT”) 252
• THE APPRENTICES ACT, 1961 (“APPRENTICES ACT”)
• RELEVANT LABOUR WELFARE FUND LEGISLATIONS (“LWF ACTS”)
• NATIONAL APPRENTICESHIP PROMOTION SCHEME (“NAPS”)
• LAWS RELATING TO INTELLECTUAL PROPERTY
• INDIAN PATENTS ACT, 1970
• COPYRIGHT ACT, 1957 (“COPYRIGHT ACT”)
• TRADEMARKS ACT, 1999
• ENVIRONMENTAL LAWS
• THE ENVIRONMENT (PROTECTION) ACT, 1986 (“EPA”)
• WATER (PREVENTION AND CONTROL OF POLLUTION) ACT, 1974 (“WATER ACT”)
• AIR (PREVENTION AND CONTROL OF POLLUTION) ACT, 1981 (“AIR ACT”)
• HAZARDOUS AND OTHER WASTES (MANAGEMENT AND TRANSBOUNDARY MOVEMENT) RULES, 2016
• OTHER GENERAL REGULATIONS
• THE INDIAN CONTRACT ACT, 1872
• THE FOREIGN TRADE (DEVELOPMENT & REGULATION) ACT, 1992
• FOREIGN EXCHANGE MANAGEMENT ACT, 1999 (“FEMA”) AND REGULATIONS FRAMED THERE UNDER
• THE INFORMATION TECHNOLOGY (AMENDMENT) ACT, 2008 (IT ACT)
• COMPETITION ACT, 2002
• NEGOTIABLE INSTRUMENTS ACT, 1881 (“NI ACT”)
• CONSUMER PROTECTION ACT
• THE ARBITRATION AND CONCILIATION ACT, 1996
• MANUFACTURERS AND SUPPLIERS
• LIST OF MANUFACTURERS OF RAW MATERIAL-OTHER
• LIST OF SOME STARCH PROCESSING INDUSTRIES
• COMPLETE PLANT AND MACHINERY SUPPLIERS FOR MAIZE PROCESSING
• IMPORTED COMPLETE PLANT & MACHINERY SUPPLIERS
• FOREIGN COLLABORATORS
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF PLANT & MACHINERY
• TURNKEY CONSULTANT FOR SETTINGUP MAIZE PROCESSING PLANT
• LIST OF PLANT & MACHINERY
• PRODUCTION CAPACITY
• TECHNICAL DATA
• 2. SPECIFICATION OF THE FINAL PRODUCTS
• 3. SPECIFICATION OF CHEMICALS AND UTILITIES
• 1. CAPACITY
• 2. QUALITY
• 3. CONSUMPTION FIGURES
• TECHNICAL SPECIFICATION
• 150 M.T./ MAIZE WET MILLING PLANT  COVERING
• MAIZE STARCH: 6.00
• SECTION: 9.00
• SECTION: 10.00
• 1 STARCH DRYER
• 1 STARCH SIFTER
• MISCELLANEOUS EQUIPMENT FOR THE MAIZE PROCESSING PLANT SECTION 12.00 FIELD & PANEL INSTRUMENTATION
• PIPING, DUCTS, VALVES LINE FITTINGS
• INSULATION MATERIAL
• UTILITY AND ELECTRICAL WORK RELATED TO MAIZE PROCESSING PLANT
• STANDARD FOR MAIZE (CORN) CXS 153-1985
• SCOPE
• 1. DESCRIPTION
• ESSENTIAL COMPOSITION AND QUALITY FACTORS
• 1.3 QUALITY FACTORS – SPECIFIC
• 3.2.2.2 TOXIC OR NOXIOUS SEEDS
• 2. CONTAMINANTS
• 2.2 PESTICIDE RESIDUES
• 2.3 MYCOTOXINS
• 3. HYGIENE
• 4. PACKAGING
• 5. LABELLING
• 5.1 NAME OF THE PRODUCT
• 5.2 LABELLING OF NON-RETAIL CONTAINERS
• 6. METHODS OF ANALYSIS AND SAMPLING

APPENDIX – A:

• 01. PLANT ECONOMICS
• 02. LAND & BUILDING
• 03. PLANT AND MACHINERY
• 04. OTHER FIXED ASSETS
• 05. FIXED CAPITAL
• 06. RAW MATERIAL
• 07. SALARY AND WAGES
• 08. UTILITIES AND OVERHEADS
• 09. TOTAL WORKING CAPITAL
• 10. TOTAL CAPITAL INVESTMENT
• 11. COST OF PRODUCTION
• 12. TURN OVER/ANNUM
• 13. BREAK EVEN POINT
• 14. RESOURCES FOR FINANCE
• 15. INSTALMENT PAYABLE IN 5 YEARS
• 16. DEPRECIATION CHART FOR 5 YEARS
• 17. PROFIT ANALYSIS FOR 5 YEARS
• 18. PROJECTED BALANCE SHEET FOR (5 YEARS)