ROLL FORMING OF CHANNEL (C-CHANNEL, U-CHANNEL, HAT CHANNEL, Z-POLINE FOR SOLAR & PEB) (Cap: 20 MT/Day)

ROLL FORMING OF CHANNEL (C-CHANNEL, U-CHANNEL, HAT CHANNEL, Z-POLINE FOR SOLAR & PEB)

[EIRI/EDPR/ 4829 ] J.C.: 3050 

     The products of the rolling mills used as structural steel members are known as sections or shapes and are designated by the shapes  of their cross sections. The regular sections are those for which there is a constant demand and are the  most  commonly used.

     The  special  sections  are those  that  are  required  less frequently   and   consequently  are  rolled  only   by   special arrangement.  The choice of special sections should be  avoided unless the quantity is large enough to warrant a rolling.

     A standard channel section is identified thus :  10  15.3, indicating  that the channel has a 10 inch depth weight 15.3  1b. per lnch. Lime the standard I Beam, the depth for a particular group remains constant, whereas the  cross-sectional  area  is increased  by spreading the rollers. Thus increasing the flange width and web thickness in equal amounts.

     Owing to their tendency to buckle, channels require lateral support.  They are  generally  used  as  elements  of   build-up sections, such as column and lintered. The absence of the flange on one side of the channel section  makes  them  particularly suitable for framing around floor openings spandrels and lintels.

COST ESTIMATION

• Plant Capacity                                    20 MT/Day 
  
• Land & Building (2000 sq.mt.)  Rented    
• Plant & Machinery                            Rs. 2.24 Cr 
• Working Capital for 1 Month        Rs. 3.60 Cr 
• Total Capital Investment               Rs. 6.24 Cr 
• Rate of Return                                  58%
• Break Even Point                              42%

CONTENTS

• INTRODUCTION
  
• WIDE FLANGE SECTIONS
• COLUMN SECTIONS
• COLD ROLL FORM SECTIONS
• COLD ROLL FORMED SECTIONS/PROFILES
• STEEL GUARD RAIL SYSTEM FOR HIGHWAY SAFETY
• USES & APPLICATIONS
• PRE ENGINEERED BUILDING
• ADVANTAGE OF PEB
• GROWTH OF INDIAN CONSTRUCTION
• INDUSTRY AND PEB
• USES AND CHARTERISTICS FOR METAL
• HAT CHANNEL PROFILE
• METAL HAT CHANNEL PROFILE
• METAL HAT CHANNEL SIZES
• MARKET GROWTH AND FORECAST OF PEB
• SOLAR POWER MARKET TRENDS
• SOLAR POWER MARKET SEGMENTATION ANALYSIS
• INDIAN SOLAR PANEL MARKET ANALYSIS
• METAL HAT CHANNEL ROLLFORMING ANDPROCESS
• MANUFACTURING PROCESS OF CHANNEL
• PRESENT MANUFACTURERS
• TECHNIQUES OF ROLL-FORMING
• PRINCIPLES OF PLANT LAYOUT
• PLANT LOCATION FACTORS
• EXPLANATION OF TERMS USED
• IN THE PROJECT REPORT
• PROJECT IMPLEMENTATION SCHEDULES
• ADDRESSES OF PLANT AND  MACHINERY SUPPLIERS
• SUPPLIERS OF RAW MATERIALS
• MANUFACTURER OF COOLANT AND LUBRICANTS

APPENDIX – A:

• 01. PLANT ECONOMICS
  
• 02. LAND & BUILDING
• 03. PLANT AND MACHINERY
• 04. OTHER FIXED ASSESTS
• 05. FIXED CAPITAL
• 06. RAW MATERIAL
• 07. SALARY AND WAGES
• 08. UTILITIES AND OVERHEADS
• 09. TOTAL WORKING CAPITAL
• 10. TOTAL CAPITAL INVESTMENT
• 11. COST OF PRODUCTION
• 12. TURN OVER/ANNUM
• 13. BREAK EVEN POINT
• 14. RESOURCES FOR FINANCE
• 15. INSTALMENT PAYABLE IN 5 YEARS
• 16. DEPRECIATION CHART FOR 5 YEARS
• 17. PROFIT ANALYSIS FOR 5 YEARS
• 18. PROJECTED BALANCE SHEET FOR (5 YEARS)