Detailed Project Report on alumina from bauxite

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ALUMINA FROM BAUXITE

[EIRI/EDPR/0731] J.C.:9343

High Alumina Cement is a rapid-hardening cement made by fusing at 1,500o to 1,600o C (2,730o to 2,910oF) a mixture of bauxite and limestone in a reverberatory or electric furnace or in a rotary kiln. It also can be made by sintering at about 1,250oC (2,280oF). Suitable bauxites contain 50 to 60 percent alumina, up to 25 percent iron oxide, not more than 5 percent silica, and 10 to 30 percent water of hydration. High Alumina Cement is produced by preparing raw material consisting of pplicablebauxite and limestone, burning the raw material and grinding into cement

High Alumina Cement can resist a high temperature at which a relative high temperature at which a relative high strength still remains.Its refractoriness increases with the content of CA2. Therefore it is suitable to make refractory concrete as a binder. Depending on the refractory aggregate (fireclay, high aluminum) used, the refractory concrete made of the cement can be used below 1400oC.

Although the early strength of High Alumina Cement develops rapidly,its later strength decreases. The rates of crystabls conversion and strength reduction relates to atmospheric temperature and humidity. In the saturated steam at 35oC. The conversion is complete in 28d and the strength decreases to the minimum, in the dry air below 20oC. The conversion is very slow. So the HAC is not suited to use in building engineerings. If it is used in construction, matters needing attention given. In order make use of strong points of HAC and overcome its weak point, cement scientists in the world have developed various modified HAC and overcome its weak point, cement scientists in the world have developed various modified HAC series: self-stressing cement, expansive cement, impermeable non-shrinkage cement,rapid hardening high strength aluminate cement. Special rapid hardening setting-controlled aluninate cement and so on. These alumina cements with special properties are used in rush repairs,quick construction antipermeability, leakage stopping, resistance to sulfate attack, winter constructions etc. We can supply some derivative products of alumina cement series

according to requirements of special engineerings

COST ESTIMATION

Plant Capacity 20 MT/Day

Land & Building (10000 sq.mt.) Rs. 65.25 Lacs

Plant & Machinery Rs. 1.06 Cr

Working Capital for 3 Months Rs. 1.12 Cr

Total Capital Investment Rs. 3.36 Cr

Rate of Return 40%

Break Even Point 60%

CONTENTS

1. INTRODUCTION

2. PROPERTIES OF HIGH ALUMINA CEMENT

3. CHEMICAL RESISTANCE

4. COMPOSITION AND MINERALOGY OF HIGH-ALUMINA CEMENT

5. USES OF HIGH ALUMINA CEMENT

6. THE SETTING OF HAC

7. B.I.S. SPECIFICATION

8. MARKET SURVEY

9. HIGH ALUMINA CEMENT MANUFACTURERS & EXPORTERS

10. RAW MATERIALS

11. HIGH ALUMINA CEMENTS

12. MANUFACTURING PROCESS

13. PROCESS FLOW SHEET FOR HIGH ALUMINA CEMENT

14. PLANT LAYOUT FOR HIGH

ALUMINA CEMENT MANUFACTURING UNIT

15. SUPPLIERS OF MACHINERY FOR HIGH ALUMINA CEMENTS

16. SUPPLIERS OF RAW MATERIALS

17. RAW MATERIAL REQUIREMENT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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Detailed Project Report (DPR) gives you access to decisive data such as:

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Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
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