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    Detailed Project Report on Aluminium Coil Coating for ACP and Roofing Industry

    Detailed Project Report on Aluminium Coil Coating for ACP and Roofing Industry
    Detailed Project Report on Aluminium Coil Coating for ACP and Roofing Industry
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      ALUMINIUM COIL COATING FOR ACP AND ROOFING INDUSTRY

      [EIRI/EDPR/1257] J.C.: 9915XL


      INTRODUCTION

      Aluminum is a silvery white crystalline solid tensile strength (Annealed)-6800 psi, cold rolled 16000 psi and form Frotective coating of aluminum oxide approximately 50 angstrong thick Which make it highly resistance to ordinary corrosion.

      The advantages of aluminum coil (coated) such as light weight strength corrosion resistance durability easy in fabrication attractive apparance and easy maintenance make it a popular material for use in modern building.

      Aluminum required for use in building construction as coated is available from large scale manufacture such as hindalco, balco, jindal etc as extruded section such a coil and in various shape and size for specific use.

      Coated aluminum coil have good appearance and finish and the maintenance expense are almost negligible.


      COST ESTIMATION

      Plant Capacity            60 MT/Day  

      Land & Building (8000 sq.mt.)    Rs. 7.15 Cr    

      Plant & Machinery                    Rs. 6.94 Cr 

      Working Capital for 3 Months    Rs. 111.20 Cr 

      Total Capital Investment          Rs. 125.66 Cr 

      Rate of Return                          20%

      Break Even Point                      45%


      CONTENTS

      INTRODUCTION

      B.I.S SPECIFICATIONS

      PROPERTIES

      USES AND APPLICATION

      MARKET SURVEY

      THE INDUSTRY AND THE COIL COATING MARKET IN INDIA

      STATE OF THE ART SCENE (INTERNATIONAL

      STATUS OF THE INDIAN INDUSTRY

      TECHNOLOGY ABSORPTION AND GAPS

      RAW MATERIALS

      PROCESS FLOW DIAGRAM

      MANUFACTURING PROCESS

      PLANT LAYOUT

      SUPPLIERS OF PVDC

      SUPPLIERS OF ALUMINIUM COATED COILS

      SUPPLIERS OF ALUMINIUM COILS

      SUPPLIERS OF ALUMINIUM COATING LINE

      SUPPLIERS OF PICKLING CHEMICALS

      SUPPLIERS OF SPRAY DRYERS

      SUPPLIERS OF OVEN

      SUPPLIER OF ETP PLANT

      SUPPLIERS OF COOLING TOWER

      SUPPLIERS OF DG SETS

      SUPPLIERS OF ELECTRICAL TRANSFORMERS

      SUPPLIERS OF WEIGHING MACHINE

      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

      SUPPLIERS OF MACHINE SHOP TOOLS

      SUPPLIERS OF JIGS AND FIXTURES

      SUPPLIERS OF TESTING EQUIPMENT

      SUPPLIERS OF AIR COMPRESSORS

      SUPPLIERS OF DECOILERS

      SUPPLIERS OF COOLING MACHINES

      SUPPLIERS OF DEGREASING EQUIPMENT

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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