Detailed Project Report on Benzyl Alkonium Chloride (BKC)

BENZYL ALKONIUM CHLORIDE (BKC)

[EIRI/EDPR/0851] J.C.: 9470

Quaternary Ammonium Cation

Quaternary ammonium cation. The R groups may be the same or different alkyl or aryl groups. Also, the R groups may be connected.

Quaternary ammonium cations, also known as quats are positively charged polyatomic ions of the structure NR4+, R being an alkyl group or an aryl group. Unlike the ammonium ion (NH4+) and the primary, secondary, or tertiary ammonium cations, the quaternary ammonium cations are permanently charged, independent of the pH of their solution. Quaternary ammonium salts or quaternary ammonium compounds (called quaternary amines in oilfield parlance) are salts of quaternary ammonium cations with an anion.

COST ESTIMATION

Plant Capacity            800 MT/Day  

Land & Building (4000 sq.mt.)    Rs. 1.12 Cr    

Plant & Machinery                    Rs. 8.00 Lac 

Working Capital for 2 Months    Rs. 38.03 Lac 

Total Capital Investment          Rs. 1.72 Cr 

Rate of Return                          19%

Break Even Point                      60%

CONTENT

QUATERNARY AMMONIUM CATION

SYNTHESIS

APPLICATIONS

AS ANTIMICROBIALS

AS PHASE TRANSFER CATALYSTS

OSMOLYTES

HEALTH EFFECTS

BENZALKONIUM CHLORIDE

PROPERTIES

AVAILABILITY

APPLICATIONS

BIOLOGICAL ACTIVITY

SAFETY

FABRIC SOFTENER

VARIETIES

COMPOSITION

DESCRIPTIONS

EXAMPLE 1

PREPARATION OF AMP-3 (3 MOLE PROPOXYLATE OF AM)

EXAMPLE 2

PREPARATION OF AMP-5 (5 MOLE PROPOXYLATE OF AM)

EXAMPLE 3

LARGE BATCH PREPARATION OF AMP-3 (3 MOLE PROPOXYLATE OF AM)

EXAMPLE 4

PREPARATION OF AMP3CT (CL6 EPOXIDE CONDENSATE OF AMP3)

EXAMPLE 5

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 6

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 7

PREPARATION OF AMP3CT (CL6 EPOXIDE CONDENSATE OF AMP3)

EXAMPLE 8

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 9

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 10

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 11

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 12

PREPARATION OF AMP3CT (CL6 EPOXIDE CONDENSATE OF AMP3)

EXAMPLE 13

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 14

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 15

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 16

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 17

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 18

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 19

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 20

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 21

PREPARATION OF AMP3CT (CL6 EPOXIDE CONDENSATE OF AMP3)

EXAMPLE 22

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 23

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 24

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 25

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 26

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 27

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 28

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 29

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 30

PREPARATION OF AMP3CT (CL6 EPOXIDE CONDENSATE OF AMP3)

EXAMPLE 31

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 32

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 33

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 34

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 35

PREPARATION OF AMP3CT (CL6 EPOXIDE CONDENSATE OF AMP3)

EXAMPLE 36

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 37

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 38

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 39

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 40

PREPARATION OF AMP5CT (CL6 EPOXIDE CONDENSATE OF AMP5)

EXAMPLE 41

PREPARATION OF QUAT P5CT (DES QUAT OF AMP5CT)

EXAMPLE 42

PREPARATION OF AQUEOUS QUAT P5CT

EXAMPLE 43

PREPARATION OF AMP3CT (CL6 EPOXIDE CONDENSATE OF AMP3)

EXAMPLE 44

PREPARATION OF QUAT P3CT (DES QUAT OF AMP3CT)

EXAMPLE 45

PREPARATION OF AQUEOUS QUAT P3CT

EXAMPLE 46

PREPARATION OF AMP5CT (CL6 EPOXIDE CONDENSATE OF AMP5)

EXAMPLE 47

PREPARATION OF QUAT P5CT (DES QUAT OF AMP5CT)

EXAMPLE 48

PREPARATION OF AQUEOUS QUAT P5CT

EXAMPLE 49

PREPARATION OF AMP3LM (CL2-CL4 EPOXIDE CONDENSATE OF AMP3)

EXAMPLE 50

PREPARATION OF QUAT P3LM (DES QUAT OF AMP3LM)

EXAMPLE 51

PREPARATION OF AQUEOUS QUAT P3LM

EXAMPLE 52

COMPARATIVE SUBSTANTIVITY PROPERTIES

EXAMPLE 53

EXAMPLE 54

METHODS

THE CATIONIC FABRIC SOFTENER

THE WATER-SOLUBLE SURFACTANTS

ENCAPSULATED PERFUME

FATTY COACTIVE

FURTHER OPTIONAL INGREDIENTS

PRODUCT USE

EXAMPLES

MATRIX OF PROTOTYPES

DODECYL DIMETHYL BENZYL AMMONIUM CHLORIDE (BENZALKONIUM CHLORIDE,)

PROPERTIES:

SPECIFICATION:

USAGE:

PACKAGE AND STORAGE:

SAFETY PROTECTION:

SYNONYMS:

B.  HOW DOES A FABRIC SOFTENER WORK?

MADE OF SURFACTANTS

LUBRICATING PROPERTIES

POSITIVE CHARGES

OTHER INGREDIENTS

THE MANUFACTURING PROCESS

QUALITY CONTROL

THE FUTURE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)