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    Detailed Project Report on Calcium Carbide

    Detailed Project Report on Calcium Carbide
    Detailed Project Report on Calcium Carbide
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      CALCIUM CARBIDE

      [EIRI/DPR/5211] J.C.: 6116


      INTRODUCTION

      Cacium carbide, CaC2 when pure is transparent and colourless with a specific gravity of 2.22 at 180oC. It may be prepared in the laboratory by the thermal decomposition under vacuum of pure calcium cyanamide in the presence of carbon to produce absolutely white calcium cabide. Pure CaC2 is variety and the general properties of calcium properties of calcium carbide have been determined by extrapolation from values obtained on high - purity commercial carbide.

      Commercial calcium carbide varies in colour from Steek-gray to reddish brown, depending on impurities and the method of manufacture. It is made from lime and coke in the lectric furnace at temperature of 2200 - 2500oC, using large amounts of electric power.

      Industrial calcium carbide is about 80% pure ramainder is calcium oxide and 2-5% other impurities. Its outstanding property is that of reacting with water to produce acetylene gas.

      Commercial calcium carbide is the main source of acetylene and acetylene is used principally in the synthesis of a series of organic chemicals, resins and plastics and in oxyacetylene welding and cutting of metals. Large amounts of carbide are also made for the production of calcium cyanamide by the fixation of atmospheric nitrogen. The cyanamide is, in turn, used as a fertilizer and as the basis for a series of chemicals and resins. Smaller amounts of calcium carbide are used as a dehydrating agent and as a reducing and desulfurizing agent in metallurgical processes.

      Calcium carbide was made in the laboratory by early workers such as Hare and Wohler. It also was formed as a side reaction product in various industrial process, but it was notisolated or recognized.


      COST ESTIMATION

      Plant Capacity            10 MT/Day  

      Land & Building (4000 sq.mt.)    Rs. 2.09 Cr    

      Plant & Machinery                    Rs. 49 Lac 

      Working Capital for 3 Months    Rs. 1.03 Cr 

      Total Capital Investment          Rs. 3.77 Cr 

      Rate of Return                          70%

      Break Even Point                      36%


      CONTENTS

      INTRODUCTION                                      

      PROPERTIES OF CALCIUM CARBIDE                     

      USES AND APPLICATIONS                             

      B.I.S. SPECIFICATION                              

      MARKET SURVEY                                     

      PRESENT MANUFACTURERS                             

      RAW MATERIALS                                     

      PRINCIPAL OF MANUFACTURE                          

      PROCESS OF MANUFACTURE                            

      PRECAUTION                                        

      FLOWSHEET OF CALCIUM CARBIDE MANUFACTURE          

      PLANT LAYOUT                                      

      SUPPLIERS OF LIMESTONE                            

      SUPPLIERS OF PLANT & MACHINERIES                  

      SUPPLIERS OF JAW CRUSHER, PEBBLE & ROLLING MILLS  

      PRINCIPLES OF PLANT LAYOUT                        


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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