Detailed Project Report on CNSL Based Resin in Powder and Liquid Form (Water Soluble)

CNSL BASED RESIN IN POWDER AND LIQUID FORM (WATER SOLUBLE)

[EIRI/EDPR/1388] J.C.164

INTRODUCTION

The resins which are available in powder and liquid form are known as Epoxy Resins and CNSL have also worked on the same type of resins. Although the resins in powder and liquid form are not new products but in order to make them little modified and made theirown patented product. But so far as the conventional resin is concerned, the epoxy resin can also be prepared on small scale.

The resins of this nature are prepared from the raw materials bisphenol and epi-chlorohydrin. The bisphenol is available indigeneously whereas epi-chlorohydrin has to be imported. In order to save foreign exchange, CNSL traced out a cheapest way of making resin. The propylene is chlorinated in the plant itself and this chlorinated propylene is used for making resins in combination with bisphenol.

In the field of resins of epoxy type, there are two broad classes: Solid resins, which are modified with other resins and unsaturated fatty acids to make coating materials; and Liquid resins which are combined with curing agents such as diamine, dibasic anhydrides, polyamides and polysulphides for adhesives. The liquid resins are preferred for adhesives and plastics and uses. Theses viscous liquids are converted to solid resins by reacting with amine or acid anhydride hardeners. No pressure need be applied. Some of the amine hardening agents begin to take effect on the resin at room temperature, so that it is possible to make very large castings without using an oven.

Theses resins get their name from the fact that they are made from epoxides or compounds containing the epoxy type structure.

The intermediates which are also called epoxy resins require "hardening agents" for further reaction to form the finish products. These hardners are of two classes the diamines and the dibasic anhydride; the latter require amine catalysts and higher temperature for curing while the diamines will cure at room temperature under their own heat of reaction.

These types of resins were introduced commercially after Second World War and since then several developments are made. There resins impart exceptional chemical resistance, good adhesion and flexibility and are becoming increasingly population.

COST ESTIMATION

Plant Capacity            4 MT/Day

Land & Building (1000 sq.mt.)    Rs. 97.60 Lac

Plant & Machinery                    Rs. 36.80 Lac

Working Capital for 3 Months    Rs. 3.00 Cr

Total Capital Investment          Rs. 4.76 Cr

Rate of Return                          21%

Break Even Point                      54%

CONTENTS

INTRODUCTION

USES AND PROPERTIES

APPLICATION OF CNSL RESIN

MARKET SURVEY

INDIAN DEMAND

RAW MATERIAL

FORMULATION

MANUFACTURING PROCESS

OTHER COMMERCIAL METHODS

ADHESIVES

"HIGH ORTHO" NOVOLAK COPOLYMERS

LIQUID RESIN COMPOSITION FOR ABRASIVE ARTICLES

BISPHENOL COMPOUND AND PROCESS

CARDANOL BASED DIMERS AND USES

MULTIFUNCTIONAL FLAME RETARDANT DERIVATIVES

MANUFACTURERS OF LIQUID & POWDER TYPE RESINS

SUPPLIERS OF RAW MATERIAL

BISPHENOL A MANUFACTURERS & EXPORTERS

PLANT & MACHINERY SUPPLIERS

STAINLESS STEEL TANKS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)