Detailed Project Report on corn flakes

CORN FLAKES
[CODE NO.1903]


     Corn flakes being one of most nutritious foods and is consumed as breakfast food not only in India but-elsewhere in the world.

     Basically, it is prepared from maize, this is the main raw material. Flavours, like sugar or salt, are also added.

              Maize, the main raw material, is itself a corn grain.

Corn flakes are food made by combining corn with sugar, vitamins and minerals to make them as nutritious as possible. For producing the fancy flakes specially designed flaker will be used. At present, corn flakes are popularly known as breakfast food in the world at large and generally taken with milk. Maize is the major raw material used for the manufacture of corn flakes.

     India is predominantly an agricultural country.  Due to  the progressive  increase  in farm produce a need has  been  felt  to develop more agro based food processing industries to make gainful utilization  of  the  raw  material  resources  and  to   provide remunerative  prices to the growers. Maize is one of the important commercial food-grains grown abundantly in our country.  The maize is processed for the manufacture of oil, flour, starch, liquid  glucose, dextrose etc.  Besides pop-corn, another  snack foods made from maize, maize is also used for the manufacture of corn flakes. Roasted corn flakes are generally used as breakfast good with milk. Raw corn  flakes  are  used  by  the  liquor manufacturing units for manufacturing of beer.  Fried corn flakes are also served as snack foods.


COST ESTIMATION

Plant Capacity                                   1.00 TON/day
Land & Building (1200 Sq.Mtr)        Rs. 1.05  Cr  
Plant & Machinery                              Rs. 67.91 Lacs     
W.C. for 3 Months                               Rs. 52.10 Lacs
Total Capital Investment                   Rs. 2.18  Cr          
Rate of Return                                    22%  
Break Even Point                                62%


•    INTRODUCTION    
•    USES AND APPLICATION    
•    Avestha to target 35 cities, pursues export possibilities    
•    PROPERTIES    
•    The composition of these constituents is as follows:-    
•    The other properties of corn flakes are as follows:-    
•    RAW MATERIALS    
•    Corn:-    
•    Nutritive Value:-    
•    Composition of Grains:-    
•    TABLE CHEMICAL COMPOSITION OF RICE, WHEAT AND MAIZE    
•    MARKET POSITION    
•    Breakfast    
•    Serious cereals    
•    Detailed Export Data of corn flakes    
•    LIST OF MANUFACTURERES OF CORN FLAKES    
•    COUNTRIES TO WHICH CORN FLAKES ARE EXPORTED    
•    Corn Flakes are exported to the following countries:-    
•    B.I.S SPECIFICATION    
•    Formulation for Corn Flakes    
•    1. GRAIN CLEANING SECTION:    
•    2. CORN GRIT SECTION:    
•    3. CORN FLAKE SECTION.    
•    CORN FLAKES    
•    PROCESS    
•    PLANT & MACHINERY    
•    MANUFACTURING PROCESS    
•    DETAILS OF PROCESSING STEPS IN CONTRAST TO THE MILLING    
•    MANUFACTURING PROCESS OF CORN FLAKES    
•    COMPARISION OF THE USE OF EXTRUDER VS BOILER    
•    PROCESS FLOW SHEET FOR MANUFACTURING OF CORN FLAKES    
•    Raw Materials    
•    Plant and Machineries:-    
•    OTHER ASPECTS OF CORN FLAKES, ETC. TECHNOLOGY    
•    CORN FLAKES    
•    EXTRUSION PRESSES    
•    PLANT LAYOUT    
•    IMPORTANT DETAILS CORN FLAKES    
•    PRINCIPLES OF PLANT LAYOUT    
•    Major  provisions in road planning for multipurpose  service  are:    
•    PLANT LOCATION FACTORS    
•    Primary Factors    
•    Specific Factors    
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
•    PROJECT IMPLEMENTATION SCHEDULES    
•    Introduction    
•    Project Handling    
•    Project Scheduling    
•    Project Construction Schedule    
•    Time Schedule    
•    COMPLETE CORN FLAKES MACHINERY SUPPLIERS    
•    SUPPLIERS OF RAW MATERIALS    
•    Corn Flakes:-    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET