Detailed Project Report on DISPOSABLE PLASTIC SYRINGES (2 ml. & 5 ml. Size) (Cap: 40,000 Nos/Day)

DISPOSABLE PLASTIC SYRINGES
(2 ml. and 5 ml. Size) (Cap: 40,000 Nos/Day)
[CODE NO.3290]


DISPOSABLE SYRINGE

Disposable Plastic Syringes are being used by doctors to inject medicines through Intravenous or intramuscular ways for the treatment of diseases & also by research & development personnel. Disposable syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age old glass syringes. Moreover, the horror of AIDS worldwide has almost dispensed with the reuse of syringes and the demand  of  disposable syringes has increased phenomenally. Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5ml and 10ml, 50ml in a variety of designs and consist of either two or three components construction. The number and size of injection moulding machines required depend upon syringe construction, number of mould cavities, annual production.

These are made of plastic material have been successfully used in the medical and Pharmaceutical Practice  for many years  The constantly increasing use of this type syringe Indicates its importance which is based mainly on the advantages it offers regarding cost and hygienic applications.

COST ESTIMATION

Plant  Capacity                                                    :       40000.00 Nos./day                                      
land & Building (10,000 Sq.Ft)                         :       Rs. 70.00 Lacs
Plant & Machinery                                              :       Rs. 90.00 Lacs
Working Capital for 2 Months                          :       Rs. 24.20 Lacs
Total Capital Investment                                   :       Rs. 1.94  Cr
Rate of Return                                                     :       29%
Break Even Point                                                :       58%

INTRODUCTION    
DISPOSABLE SYRINGE    
DISPOSABLE NEEDLE    
USES AND APPLICATION    
B.I.S SPECIFICATION    
MARKET POSITION    
PRODUCTION OF SYRINGES AND NEEDLES    
APPROACHING AD SYRINGES    
THE DEMAND    
THE BIG PROBLEM    
NEW KIDS    
THE UNEXPLORED TERRITORY    
STATE WATCH    
CHINA IS HERE TOO!    
TACKLING COST ISSUES    
NEED A DESPERATE CHANGE    
NEED FOR EDUCATION    
INTO THE FUTURE    
MARKET SURVEY (GLOBAL)    
INDUSTRY INSIGHTS    
U.S. DISPOSABLE SYRINGES MARKET SHARE, BY TYPE, 2013 - 2024
  (USD MILLION)    
PRODUCT INSIGHTS    
APPLICATION INSIGHTS    
BASIS AND PRESUMPTION    
MANUFACTURERS AND SUPPLIERS OF DISPOSABLE SYRINGES    
PROPERTIES    
SHAPE AND DIMENSIONS OF NEEDLE    
SAMPLING PROCEDURE AND CRITERIA FOR CONFORMITY    
SAMPLE SIZE AND CRITERIA FOR CONFORMITY
DISPOSABLE SYRINGE TECHNCAL ANALYSIS    
MATERIAL    
STANDARDS (IN ACCORDANCE WITH ISO7886)    
STERILIZATION    
INDIVIDUAL PACKAGE    
LABELLING    
ADVANTAGE OF IKM DISPOSABLE SYRINGE    
MANUFACTURING PROCESS    
QUALITY CONTROL AND STANDARDS    
FREEDOM FROM PYROGENIC MATERIAL
TEST FOR ABNORMAL TOXICITY    
FREEDOM FROM EXTRANEOUS MATTER :    
LIMIT FOR EXTRACTABLE MATTER    
LIMIT FOR EXTRACTABLE MATERIAL    
NOZZLE    
GRADUATION POSITION OF SCALE NUMBERING    
FLANGE OF BARREL OR FINGER GRIPS    
PISTON    
DEAD SPACE VOLUME:    
OUTER CONTAINER    
MARKING OF OUTER CONTAINERS    
LEAKAGE TESTING    
ACCEPTANCE CRITERIA    
THE TEST SHALL BE FOLLOWED AS BELOW    
PROCESS FLOW DIAGRAM OF DISPOSABLE    
PLASTIC SYRINGE    
DETAILS OF PLASTIC PART PROCESSING    
AND STERILIZATION    
GASEOUS STERILIZATIONS WITH ETHYLENE OXIDE    
MIXTURES:-    
FACTORS INFLUENCING ETHYLENE    
OXIDE STERILIZATION    
TEMPERATURE:-    
CONCENTRATION:-
MOISTURE:    
TIME:-    
STERILIZATION CONCEPTS:-    
TEST FOR STERILITY:-    
CAUTION:-    
MEDIUM FOR AEROBIC ORGANISM:-    
MEDIUM FOR AEROBIC ORGANISM:    
METHOD:    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
POLYPROPYLENE    
SUPPLIERS OF STAMPINGS    
SUPPLIERS OF ETHYLENE OXIDE    
SUPPLIERS OF PACKING PAPER    
SUPPLIERS OF PACKING BOXES    
SUPPLIERS OF PVC PLASTICS    
NEEDLE    
SUPPLIERS OF PLANT & MACHINERY    
MOULDING MACHINE    
SUPPLIERS OF PRINTING MACHINE    
SUPPLIERS OF STERILIZING PLANT    
SUPPLIERS OF PACKAGING MACHINE    
SUPPLIERS OF WEIGHING MACHINE    
SUPPLIERS OF INJECTION MOULDING MACHINE FOR DISPOSABLE
PLASTIC SYRINGE    
SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS    
SUPPLIERS OF MOULDS FOR DISPOSABLE SYRINGE    
SOURCE OF TECHNOLOGY    

        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET