Detailed Project Report on frozen fruits & vegetables by iqf technology cap: 2.5 mt/hr

 
FROZEN FRUITS & VEGETABLES BY IQF TECHNOLOGY (CAP: 2.5 MT/HR)
CODE NO. 1963

Individual Quick Freezing (I.Q.F.) is the latest technology available in freezing and with the advent of the same, it is now possible to preserve and store raw fruit and vegetables in the same  farm-fresh    condition  for  more  than  a  year,  with  the  color,  flavor  and  texture  of produce remaining as good as fresh from the farm. In IQF, each piece is frozen individually using technique of fluidization resulting in freezing of fruit and vegetables only in 10 to 12 minutes which otherwise takes at least 3 to 4 hours or even more in the blast freezer.  The important feature of this process is ultra-rapid freezing to very low temperatures (-30°C to - 40°C) designed to halt the activities of the microorganisms that cause decay and deteriorate foodstuffs. This results into better texture and there is no lump/ block formation and the product is free flowing. One does not have to thaw or defrost the whole packet to take out only a portion, and the rest will remain frozen till required again.
 
Individual Quick Freezing (I.Q.F.) is the latest technology available in freezing and with the advent of the same, it is now possible to preserve and store raw fruit and vegetables in the same farm-fresh condition for more than a year, with the color, flavor and texture of produce remaining as good as fresh from the farm.


COST ESTIMATION

Plant capacity                                      25.00 MT./day
Land & Building (2 Acres Sq.Mtr)    Rs. 3.50  Cr
Plant & Machinery                              Rs. 14.36 Cr
W.C. for 2 Months                              Rs. 4.60  Cr
Total Capital Investment                  Rs. 23.24 Cr
Rate of Return                                   42%
Break Even Point                              46%

•    PROJECT AT A GLANCE    
•    INTRODUCTION    
•    MARKET POTENTIAL    
•    RAW MATERIALS    
•    IQF PRODUCTS MANUFACTURES IN INDIA    
•    MANUFACTURING PROCESS & TECHNOLOGY    
•    FREEZING FRUITS AND VEGETABLES    
•    A GENERAL FLOW CHART OF FROZEN FRUITS AND VEGETABLES    
•    FREEZING OF FRUITS    
•    FLOW DIAGRAM OF FREEZING PROCESS FOR FRUIT-BASED PRODUCT    
•    FLOW DIAGRAM OF FREEZING PROCESS OF VEGETABLE-BASED PRODUCT
•    GENERAL PLANT LAYOUT    
•    SOME PHOTOS OF IQF EQUIPMENTS    
•    EFFLUENT TREATMENT AND DISPOSAL    
•    STANDARDS    
•    WASTE TREATMENT    
•    TYPICAL WASTE SOLIDS CHARACTERISTICS    
•    EQUIPMENT REQUIREMENT    
•    EQUIPMENT REQUIREMENTS    
•    MANPOWER    
•    ORGANOGRAM OF STAFF    
•    UTILITIES    
•    UTILITIES (EQUIPMENTS)    
•    IMPLEMENTATION SCHEDULE    
•    DETAILS OF PLANT AND MACHINERY
•    PLANT LAYOUT    
•    COMPLETE PLANT AND EQUIPMENTS SUPPLIERS    
•    SOURCES OF PLANT MACHINERY EQUIPMENTS AND TECHNOLOGY    
•    SUPPLIERS OF PLANT AND MACHINERY    
•    CODEX STANDARD FOR QUICK FROZEN WHOLE KERNEL
    CORN CODEX STAN 132-1981    
•    CODEX STANDARD FOR QUICK FROZEN PEAS    
•    CODEX STANDARD FOR CANNED MANGOES    
•    CODEX STANDARD FOR QUICK FROZEN CARROTS    
•    CODEX STANDARD FOR QUICK FROZEN CAULIFLOWER    
•    CODEX STANDARD FOR QUICK FROZEN WHOLE KERNEL
    CORN CODEX STAN 132-1981    
 
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET