Detailed Project Report (DPR) on lami tube manufacturing for pharma industry

LAMI TUBE MANUFACTURING FOR PHARMA INDUSTRY
[CODE NO.3346]  


The laminated tube is created bringing together the advantages of both aluminum and plastic. Laminated tube suppliers in India, like Sorbead India, make use of the latest technology to create a tube, which 1) offers protection against light, air and humidity, 2) provides sufficient space for graphics and lastly 3) has the most aesthetic minimal seam.  

Laminated tubes find the maximum use in the pharmaceutical industry. High-end laminated tubes are mainly used to pack medicines that are in gel form. As they are manufactured as gels, one needs to be extra careful while packing and transporting these medicines as the chances of them getting spilled over are very high. This is where laminated tubes prove useful as their high gloss protective lacquer will keep the medicine safe and unadulterated. In the market, laminated tubes are available in many graphic modes and in different sizes and styles. There is something for everyone in the wide range of laminated tubes up for offer.

They are made from a poly- foil-poly premise having polyethylene on both sides of a light gauge of foil.  In some cases, paper is also used. In the first step, the laminate feed-stock material is enhanced by using letterpress or rotogravure printing.

Next, the laminate tubes are created by placing the laminate material rolls onto the machine. Then the material is transferred onto a flat state and moved through forming rolls where the tubes are shaped into different sizes, as per the demand. It then passes through hot temperatures, which joins the sides together to create the final cylindrical tube. In the third step, the tube moves towards the heading operation section where the preformed head and shoulder are attached to the tube top. This is done using heat generated from high-frequency energy.

The last stop is the capping section where the cap style, be it flat, fez or pedestal, is finally decided upon. Once the cap is fitted, it is torqued according to customer requirements. Then the tube moves towards packing and is finally ready to be used.
 
Laminated tubes are a perfect pressing answer for spillage evidence; carefully designed, safe pressing, while giving long life to the bundled item. It's not difficult to utilize and fabricate and financially savvy. There are numerous profits of covered tubes and not very many dangers. Other than being for all intents and purpose suitable to pharma, restorative, oral forethought, nourishment commercial enterprises, Aluminum Tubes offer a huge scope of variety of designs and labeling on the packaging itself.
Today, because of their high solidness, covered tubes are suitable for bundling a mixture of items in areas, for example, oral consideration, nourishment, beautifying agents, pharmaceuticals and mechanical utilize as well. Whether it is your general toothpaste, cake icing or a sunscreen moisturizer, all these are stuffed in Laminated Tubes, which make it simple and advantageous to utilize.

COST ESTIMATION

Plant  Capacity                                                  :    100000.00 Nos/day
land & Building (1500 Sq.Mtr)                        :    Rs.  1.85 Cr
Plant & Machinery                                             :    Rs.  90.00 Lacs
Working Capital for 2 Months                         :    Rs.  87.88 Lacs
Total Capital Investment                                  :    Rs.  3.76 Cr
Rate of Return                                                   :    38%
Break Even Point                                               :    47%


INTRODUCTION    
LAMINATED TUBES    
LAMITUBES ABL:ALUMINUM BARRIER LAMINATES    
"COLLAPSIBLE" EFFECT WITH SKYPACK’S - ABL LAMITUBE    
TECHNOLOGY ENSURES CONSISTENT ALUMINUM FOIL OVERLAP AND
GOOD POLYFLOW AT THE SEAM KEY FEATURES AND ADVANTAGES    
LAMITUBES – PBL: PLASTIC BARRIER LAMINATES    
KEY FEATURES AND ADVANTAGES    
EXCELLENT BOUNCE BACK IF REQUIRED.    
FEATURES & ADVANTAGES    
GUIDELINES FOR PHARMACEUTICALS    
LAMINATED TUBES    
TECHNICAL DATA SHEET OF LAMINATED TUBES:    
MATERIAL SPECIFICATION: COMBINATION (FROM OUTSIDE TO INSIDE):    
TEST PERFORMED ON IT:      
LAMINATED TUBES WILL BE COMPLYING WITH USP 661, 21 CFR 175.300 REQUIREMENTS.    
MATERIAL SPECIFICATION: COMBINATION (FROM OUTSIDE TO INSIDE):    
MATERIAL SPECIFICATION: COMBINATION (FROM OUTSIDE TO INSIDE):    
PROPERTIES & CHARACTERISTICS    
OVERVIEW OF PHARMACEUTICALS INDUSTRY    
MARKET SURVEY    
FEATURES OF LAMINATED TUBES    
ADVANTAGE AND APPLICATION OF USING LAMINATED TUBES    
APPLICATIONS:    
FAVORABLE CIRCUMSTANC OF LAMINATED TUBES    
ASSORTMENT OF LAMINATED TUBES    
FOIL LAMINATES OR ALUMINUM BARRIER LAMINATES (ABL)    
PLASTIC BARRIER LAMINATES (PBL)    
LAMINATED TUBE MANUFACTURING PROCESS    
DETAILS OF TUBE (CONTAINER)    
SPECIFICATION AND SIZES OF LAMITUBE    
PRESENT MANUFACTURERS/SUPPLIERS OF LAMI TUBES    
MANUFACTURING PROCESS OF LAMI TUBE    
LAMINATE MANUFACTURING PROCESS    
BLOWN FILM:    
LAMINATION:    
SLITTING:    
PRINTING:    
INJECTION MOULDING:    
TUBING:    
LAMINATED TUBE FOR COLLAPSIBLE CONTAINERS    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)    
TUBE SLEEVE MAKING MACHINE    
FEATURES SPECIFICATIONS:    
SMZG-100C TOOTHPASTE TUBE MAKING MACHINERY    
DETAILED PRODUCT DESCRIPTION    
I. BRIEF INTRODUCTION    
II. MAIN TECHNIQUE PARAMETER    
LAMINATED TUBE MACHINERY    
PRODUCT DESCRIPTION    
1. USAGE:    
2. MAIN TECHNIQUE FEATURES:    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET