Detailed Project Report on Maleic Anhydride

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MALEIC ANHYDRIDE
[SIRI/PPER/7930] J.C.:5679
INTRODUCTION
Maleic anhydride (2,5-Furandione) is having colorless needlesd 0.934 (20/4oC) mp 53oC and is soluble in water, acetone, alcohol etc. and its field of application for polyester resins, alkyd coating resins, pesticides etc.
Maleic Anhydride in (MAN) is available commercially in 99% purity in both molten, liquid and solid forms (flakes, pellets, rod or briquettes).
Maleic Anhydride is polyfunctional chemical of significant commercial interest world-wide. It has a, B-unsatilation associated with acid carbonyl function. About 90 percent of the maleic anlychide at present produced is derived from benzene oxidation. Other raw materials, butene for example, have been tried but far so have gained little importance. The future relative abundance of benzene and butanes as well as improvements in butene oxidation technology will help to determine whether butenes can account for a greater percentage of the foodstock. The growth of maleic anhydride consumption, however will probably maintain a continuous demand for benzene as a raw material even if butenes gain a third of the market. About 600 to 800 million kg. of benzene is presently being used to produce 500 to 600 million kgs of maleic anhydride world-wide.
COST ESTIMATION
Plant Capacity 1 MT/Day
Land & Building (2500 sq.mt.) Rs. 35.82 Lac
Plant & Machinery Rs. 52.50 Lac
Working Capital for 1 Month Rs. 7.09 Lac
Total Capital Investment Rs. 1.07 Cr
Rate of Return 20%
Break Even Point 65%
CONTENTS
INTRODUCTION
PROPERTIES& CHARACTERISTICS
USES & APPLICATIONS
MARKET POSITION
LIST OF THE BUYERS OF MALEIC ANHYDRIDE
ADDITIONAL MARKET SURVEY OF MALEIC ANHYDRIDE
PRESENT MANUFACTURERS OF MALEIC ANHYDRIDE
PRESENT DEALERS OF MALEIC ANHYDRIDE
B I S SPECIFICATION
METHODS OF TEST FOR MALEIC ANHYDRIDE, TECHNICAL
PROCESS OF MANUFACTURE OF MALEIC ANHYDRIDE
OTHER PROCESS FOR MANUFACTURE
PROCESS FLOW DIAGRAM
DETAILED PROCESS FLOW CHART
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
ADDRESSES OF CONSULTANTS
PLANT LAYOUT
RAW MATERIALS CALCULATIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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