Detailed Project Report on Sodium Lauryl Ether Sulfate

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SODIUM LAURYL ETHER SULFATE

[EDPR/1477/EIRI] J.C. 259

INTRODUCTION

The sodium salts are familiar as pastes with about 30 percent of active material as dried extruded material, dried flakes or tray-dried powder all of high concentration. For special purposes as for examples as a foaming agent and detergent in tooth-pastes free, unsulphated alcohol is undesirable because of the flavour it imparts. For same exceptional cases sodium sulphate is unwanted. Sodium sulphate can be eliminated by dissolving out the sodium lauryl sulphate with hot ethyl alcohol or isopropyl alcohol. These solvents also take the free unsulphated alcohol into solution and after evaporating off the solvent a final extraction with acetone will dissolve the free alcohol and leave purified alkyl sulphate as the residue.

Some lauryl sulphate is described as a mixture of normal primary alkyl sulphates chiefly sodium lauryl sulphate, containing not less than 58% w/w of total alcohols. It is very soluble in water in which it forms turbid solutions, partly soluble in 95% per cent alcohol, sodium chloride and soidum sulphate together not less than 10% w/w when estimated by specified methods of analysis, unsulphated alcohol when estimated by a specified method not more than 4 per cent w/w.

Sodium lauryl sulphate (CH3(CH2)10.CH2OSo3Na) mainly used as a surfactant and foaming agent, find use in dental creams shampoos and cosmetic emulsions in general now it is manufactured through synthetic as well as natural lauryl alcohol (taking it as the starting point). Further, whole two types of the products are being manufactured in the solid form, there is demand for the material in the form of a solution also.

COST ESTIMATION

Plant Capacity 1.00 Ton/Day

Land & Building (1000 Sq.Mtr)                  Rs. 1.10 Cr
Plant & Machinery                                       Rs. 50.50 Lacs
W.C. for 2 Months                                        Rs. 37.19 Lacs
Total Capital Investment                             Rs. 2.18 Cr
Rate of Return                                             25%
Break Even Point                                       56%

CONTENTS

INTRODUCTION

USES AND APPLICATION

B.I.S. SPECIFICATIONS

PRODUCT PROPERTIES

RAW MATERIALS

PROCESS OUT LINE

PROCESS OF MANUFACTURE

SODIUM REDUCTION PROCESS

PROCESS

MANUFACTURING PROCESS OF SODIUM LAURYL ETHER SULPHATE

PROCESS FLOW SHEET OF SODIUM LAURYL ETHER SULPHATE

MARKET POSITION

PRODUCTION OF DETERGENT IN INDIA

MANUFACTURERS OF TOOTH POWDER AND TOOTH PASTE

PRESENT MANUFACTURERS OF SODIUM LAURYL ETHER SULPHATE

PLANT LAYOUT

METHOD OF TEST FOR SODIUM LAURYL SULPHATE

RELATED INFORMATIONS

CONCENTRATED LIQUID DETERGENT COMPOSITION

LIQUID CRYSTAL DETERGENT COMPOSITIONS

RAW MATERIAL SUPPLIERS ADDRESSES

PLANT & MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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