FISH MEAL (DRIED) AND FISH-OIL (CRUDE)

FISH MEAL (DRIED) AND FISH-OIL (CRUDE)  

[EIRI/EDPR/4872] J.C.: 3093

Fishmeal is the crude flour obtained after milling and drying fish or fish parts, while fish oil is usually a clear brown/yellow liquid obtained through the pressing of the cooked fish. Many different species are used for fishmeal and fish oil production, with oily fish, especially anchoveta, the main groups of species utilised. A significant, but declining, proportion of world fisheries production is processed into fishmeal and fish oil thereby contributing indirectly to human consumption when they are used as feed in aquaculture and livestock raising.

Fishmeal (FM) and fish oil (FO) are produced mainly from sustainably managed stocks of fish for which there is little or no demand for human consumption. Non official estimates of the contribution of fish by-products and processing waste, rather than whole fish, to the total volume of FM and FO produced indicate it is now about 25-35% and this figure is expected to grow.

These two fish products are manufactured in EU approved dedicated manufacturing plant and through a safety monitored supply chain. FM is never produced in the same factories as meat and bone meal. There are three different products sold as meal:

COST ESTIMATION

Plant Capacity                            27.4 MT/Day 

Land & Building (1.5 Acre)  Rs.4.98  Cr    

Plant & Machinery                       Rs. 5.37 Cr 

Working Capital for 1 Month    Rs. 21.51 Cr 

Total Capital Investment            Rs. 33.13 Cr 

Rate of Return                              46%

Break Even Point                        36%

CONTENTS

INTRODUCTION

PRODUCTION AND CONSUMPTION

PROJECT PROPOSAL

OPPORTUNITIES & THREATS

RAW MATERIALS

COMPOSITION AND NUTRITIONAL VALUE OF FISH MEAL

USES & APPLICATION

MARKET OVERVIEW

1. WORLD FISHING & AQUACULTURE PRODUCTION OVERVIEW

2. WORLD FISHMEAL AND FISH OIL PROJECTIONS

GLOBAL ANNUAL PRODUCTION VOLUMES

RAW MATERIAL DISTRIBUTION SHIFTS

3. LEADING GLOBAL PRODUCERS & COUNTRY RANKINGS

FISHMEAL PRODUCTION

FISHMEAL IMPORTS

4. MARKET USE BY SECTOR

5. NUTRITIONAL DENSITY TRENDS

FISH MEAL SPECIFICATIONS

B.I.S. SPECIFICATION

PRODUCTION DETAILS OF FISH MEAL AND FISH OIL

PROCESSING OF FISH MEAL

DIFFERENT METHODS OF MAKING FISH MEAL

STORAGE AND TRANSPORT OF FISH MEAL

QUALITY TESTING OF FISH MEAL

SIMPLIFIED PRODUCTION PROCESS OF FISH MEAL AND OIL

PROCESS FLOW DIAGRAM

QUOTATION OF FISH MEAL

SUPPLIERS OF PLANT & MACHINERY

COOKERS

DRYERS

BELT CONVEYORS

CENTRIFUGE

EVAPORATORS

CONDENSER

COOLER

GRINDER

PACKAGING MACHINE

BOILERS

D.G. SETS

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)