MANUFACTURING OF PLANT PROTEINS FROM MUNG, YELLOW PEAS, PEANUT, FABA BEANS ETC.

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MANUFACTURING OF PLANT PROTEINS FROM MUNG, YELLOW PEAS, PEANUT, FABA BEANS ETC.

(EIRI/EDPR/4811) J.C. 3033

INTRODUCTION

The global market for plant-based foods is experiencing explosive growth. It is projected to triple from USD 11.3 billion in 2023 to a whopping USD 35.9 billion by 2033. This surge is a clear indication of increasing consumer engagement and interest around the globe. Consequently, plant proteins are increasingly important as food producers and consumers shift toward sustainable ingredients. Plant proteins are more sustainable choices for our planet in terms of water, land, and energy use as they have a significantly lower carbon, water, and energy footprint. It presents the classification, working principles, advantages, limitations, and applications of three major categories of plant protein extraction: (1) dry fractionation, (2) wet fractionation, and (3) non-thermal or green extraction technologies.

What are plant-based proteins

Plant-based proteins are proteins derived solely from crop sources such as cereals, pulses, legumes, nuts, edible seeds, oilseeds, and tubers.

COST ESTIMATION

Plant Capacity 10 Ton/Day

Land & Building (8000 sq.mt.) Rs. 5.13 Cr

Plant & Machinery Rs. 6.87 Cr

Working Capital for 2 Month Rs. 17.57 Cr

Total Capital Investment Rs. 30.04 Cr

Rate of Return 35%

Break Even Point 40%

CONTENTS

INTRODUCTION

WHAT ARE PLANT-BASED PROTEINS

BUILDING BLOCKS, STRUCTURE, COMPOSITION, AND CLASSIFICATION OF PLANT PROTEINS

FUNDAMENTALS OF PLANT PROTEIN EXTRACTION

TOP 10 LARGEST PRODUCERS OF PULSES IN INDIA

PRODUCTION OF PULSES IN INDIA FOR THE LAST 6 YEARS

MAJOR PULSES GROWN IN INDIA

INDUSTRIALLY RELEVANT PLANT PROTEIN EXTRACTION TECHNIQUWATER-BASED EXTRACTION

ALKALINE EXTRACTION FOLLOWED BY ISOELECTRIC PRECIPITATION

AIR CLASSIFICATION

GREEN TECHNOLOGIES FOR PLANT PROTEIN EXTRACTION

ENZYMATIC EXTRACTION

ULTRASOUND-ASSISTED EXTRACTION

PULSED ELECTRIC FIELD-ASSISTED EXTRACTION

MICROWAVE-ASSISTED EXTRACTION

HIGH PRESSURE-ASSISTED EXTRACTION

DEEP EUTECTIC SOLVENT EXTRACTION

SUBCRITICAL WATER EXTRACTION

THE PLANT PROTEIN-RELATED APPLICATIONS OF THE DIFFERENT EXTRACTION METHODS DESCRIBED ABOVE ARE SUMMARISED IN TABLE 1.

ENVIRONMENTAL AND ENERGY SUSTAINABILITY OF PLANT PROTEIN EXTRACTION TECHNIQUES

SELEACTION PARAMETERS

PLANT PROTEIN INGREDIENT SUPPLIERS

MANUFACTURERS FOR PROTEIN EXTRACTION EQUIPMENT

PILOT-SCALE FACILITIES FOR PLANT PROTEIN EXTRACTION

INTRODUCTION (SOY PROTEIN)

USES AND APPLICATIONS

COMPOSITION OF SOY PROTEIN

TECHNICAL INDEX OF SOY PROTEIN

MARKET OVERVIEW

BIS SPECIFICATION

MANUFACTURING PROCESS STEPS / PROCESS FLOW

PROCESS FLOW

ETP FACILITY

PLANT & MACHINERY

ANTICIPATED ENVIRONMENTAL IMPACTS

MARKET OVERVIEW

GLOBAL OUTLOOK

INDIAN ECONOMY OVERVIEW 85

INDIA’S ROAD AHEAD

INDIAN FOOD PROCESSING INDUSTRY

GROWTH DRIVERS

FINAL PRODUCTS

NEW PRODUCT LAUNCH MECHANISM

QUALITY ASSURANCE & QUALITY CONTROL

KEY INDUSTRIAL REGULATIONS AND POLICIES

A. INDUSTRY RELATED LAWS

B. LAWS RELATING TO EMPLOYMENT

C. ENVIRONMENTAL LAWS

D. INTELLECTUAL PROPERTY LAWS

E. TAXATION LAWS

F. OTHER APPLICABLE LAWS

MAJOR PLAYERS OF VEGETABLE PROTEIN MANUFACTURERS

AVAILABILITY OF TECHNOLOGY/KNOW HOW

PROCESSING MACHINERY

PLANT PROJECT LOCATION

(JAIPUR)

DOCUMENTS REQUIRED FOR LICENSES

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PACKAGING TYPES

RAW MATERIALS SUPPLIER

RAW MATERIAL SUPPLIERS

FOREIGN EQUIPMENT MANUFACTURERS

MANUFACTURES PROCESSING MACHINES

SUPPLIERS OF HAMMER MILLS

SUPPLIERS OF REACTORS

SUPPLIERS OF BOILERS

SUPPLIERS OF CONDENSER

ELECRICAL GOOD & SWITCH MANUFACTURE

LABORATORTY EQUIPMENTS MANUFACTURERS

CONVEYOR BELT

BUCKET ELEVATORS

WEIGHING MACHINES

BAG SEALING MACHINE

D.G. SET MANUFACTURERS & SUPPLIERS

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

EFFLUENT TREATMENT AND DISPOSAL

EQUIPMENT REQUIREMENTS

MANPOWER

UTILITIES

UTILITIES (EQUIPMENTS)

QUALITY CONTROL AND TESTING EQUIPMENTS

QUALITY CONTROL PROCEDURE/ PARAMETERS

CLEARANCE REQUIRED

ORGANIZATION CHART

PLANT LAYOUT

TURNKEY CONSULTANT

IMPLEMENTATION SCHEDULE

PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS

SWOL ANALYSIS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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