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    Detailed Project Report on Hydraulic Cylinders

    Detailed Project Report on Hydraulic Cylinders
    Detailed Project Report on Hydraulic Cylinders
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      HYDRAULIC CYLINDERS 

      [EIRI/EDPR/1294] J.C. 9956


      INTRODUCTION

      Introduction to Hydraulic Cylinders

      Hydraulic cylinders are often also referred to as hydraulic rams, hydraulic jacks, hydraulic pistons or hydraulic actuators. These different terms are generally synonymous, although a ram is usually a cylinder with a very large piston rod diameter and a jack normally refers to a short stroke single acting hydraulic cylinder.

      Types of Hydraulic Cylinders

      Hydraulic cylinders may be classified into two groups, double acting and single acting cylinders.

      Single Acting Hydraulic Cylinders

      A single acting hydraulic cylinder employs hydraulic force in only one direction, usually to extend the cylinder. The single acting cylinder is returned to its start position by an external force such as gravity or a spring. Of course, this can only be done after the hydraulic fluid within the cylinder has been depressurized and is allowed to return to the oil reservoir.

      Double Acting Cylinders

      A double acting hydraulic cylinder employs hydraulic force in two directions, both extension and retraction. This requires valving between the pump and the cylinder to direct the flow of oil alternately between the two sides of the piston. A double acting cylinder is more complex in design than a single acting cylinder as it has two oil supply ports and additional seals to retain the pressurized fluid within the cylinder and to prevent it from leaking past the piston rod.


      COST ESTIMATION

      Plant Capacity            17 Nos/Day  

      Land & Building  Rented    

      Plant & Machinery                    Rs. 44.99 Lac 

      Working Capital for 2 Months    Rs. 34.87 Lac 

      Total Capital Investment          Rs. 85.87 Lac 

      Rate of Return                          31%

      Break Even Point                      67%


      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      B.I.S. SPECIFICATIONS

      MARKET POSITION

      MARKET OVERVIEW

      SPECIFICATION OF HYDRAULIC CYLINDERS

      SEAMLESS TUBE SPECIFICATION

      PROCESS FLOWSHEET DIAGRAM FOR BARREL

      PROCESS FLOW CHART FOR PISTION

      PROCESS FLOW CHART FOR PISTON ROD

      PROCESS FLOW CHART FOR GUID BUSH

      MANUFACTURING PROCESS

      FRICTION WELDING TECHNIQUES FOR HYDRAULIC CYLINDERS

      CHROME PLATING

      PLANT LAY OUT

      SUPPLIERS LIST FOR HYDRAULIC CYLENDER


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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